Top FactoryTalk Edge Gateway Alternatives

Epicor Connected Process Control offers an intuitive software solution designed to create and manage digital work instructions while maintaining strict process control, effectively minimizing the chances of errors in operations. By integrating IoT devices, it captures comprehensive time studies and detailed process data, including images, at the task level, providing unprecedented real-time visibility and quality oversight. The eFlex system is versatile enough to accommodate countless product variations and thousands of components, catering to both component-based and model-based manufacturers alike. Furthermore, work instructions seamlessly connect to the Bill of Materials, guaranteeing that products are assembled correctly every time, even when modifications occur during production. This advanced system intelligently adapts to variations in models and components, ensuring that only the relevant work instructions for the current build at the station are presented, enhancing efficiency and accuracy throughout the manufacturing process. In this way, Epicor empowers manufacturers to maintain high standards of quality control while adapting to the dynamic nature of production demands.

Tractian serves as the Industrial Copilot focused on enhancing maintenance and reliability by integrating both hardware and software to oversee asset performance, streamline industrial operations, and execute predictive maintenance approaches. The platform, powered by AI, enables companies to avert unexpected equipment failures and improve production efficiency. Headquartered in Atlanta, GA, Tractian also has a global footprint with branches in Mexico City and Sao Paulo, thereby expanding its reach. For more information, you can visit their website at tractian.com, where additional resources and details about their offerings are available.

Gain immediate insights into the performance of your manufacturing floor with the Shoplogix smart factory platform, which empowers manufacturers to enhance overall equipment effectiveness, cut down operational expenses, and boost profitability. This platform enables real-time visualization, integration, and action on production and machine performance, making it a trusted ally for manufacturers aiming to enhance efficiency in their factories. By leveraging analytics and real-time visual data, you can gain crucial insights that facilitate well-informed decision-making. Uncover untapped potential on the shop floor to accelerate your time-to-value significantly. Through a commitment to education, training, and data-centric decisions, you can foster a culture of continuous improvement within your organization. Make the Shoplogix Smart Factory Platform the cornerstone of your digital transformation journey, allowing you to thrive in the competitive i4.0 landscape. Furthermore, streamline data collection and interoperability with various manufacturing technologies by connecting to any device or piece of equipment, ensuring a seamless flow of information. Automate the monitoring, reporting, and analysis of machine states to effortlessly track production in real-time, enhancing your operational capabilities even further. In doing so, you position your manufacturing processes for sustained growth and innovation.

Evocon is a cloud-based solution designed for monitoring production, assisting manufacturing firms in enhancing their operational efficiency. By automating and digitizing the process of gathering data from production machines, Evocon ensures that this information is seamlessly transferred to the cloud, allowing manufacturers to access it in real-time, whether they are on-site or working remotely. Furthermore, the platform visualizes this data in a user-friendly manner, making it actionable for users. This capability enables manufacturers to monitor downtime, minimize costs, and optimize their production equipment usage effectively. Additionally, it provides a foundation for informed decision-making, highlighting where to allocate resources and identifying which areas require the most focus for improvement. Through enhanced transparency, Evocon empowers organizations to chart a course based on their data insights. With over a decade of expertise in production monitoring, Evocon has been adopted in more than 50 countries and spans 14 diverse industries, all while offering support in 18 languages to cater to a global audience. This extensive reach underscores the platform's adaptability and effectiveness in various manufacturing environments.

The manufacturing industry is currently at a critical juncture, confronted with the pressing need to transform operations and adopt the tenets of Industry 4.0. While the task may appear overwhelming as you tackle the intricacies of digitizing processes, improving productivity, and increasing market presence, all amid potentially reduced resources, Braincube offers a solution to effectively leverage your data and transform your operational strategies. We kick-start this process by seamlessly integrating your data, no matter its origin or format, into a centralized hub that is consistently updated and available 24/7. Our middleware actively processes and enhances your raw data in real-time, delivering actionable insights that can help you decrease costs, reduce risks, optimize performance, and improve quality. By automating the tedious aspects of data selection, extraction, transfer, and preparation, we substantially cut down on the time and costs usually incurred in data management. Your raw data is continuously contextualized and ready for analysis, providing you with organized, contextualized data and a Digital Twin that is available at any moment across any production line, allowing for confident, informed decision-making. Additionally, this forward-thinking method not only improves operational efficiency but also equips you for long-term success in an increasingly competitive market landscape while fostering innovation throughout your processes.

Address issues as they arise with immediate insights from the production floor. Mingo Smart Factory stands out as the most user-friendly and quickly deployable manufacturing analytics system that scales effortlessly with your needs. This productivity platform offers a plug-and-play solution that integrates smoothly with your existing hardware setup. Mingo acts as a powerful manufacturing productivity and analytics tool that delivers real-time insights into the factory environment, helping to minimize downtime, enhance timely deliveries, and boost profitability for manufacturers. Mingo empowers production facilities with analytics and software tailored for manufacturing productivity, allowing businesses to start with small steps, envision grand goals, and accelerate their progress. Beyond being mere software, Mingo incorporates sensors designed to modernize older machinery, bringing them up to date with current technology. This digital toolkit is essential for reducing downtime, providing real-time visibility, replacing outdated Excel systems, unlocking capacity, and enhancing Overall Equipment Effectiveness (OEE). By utilizing Mingo, companies can decrease waste, improve operational efficiency, and propel their next stage of growth. All of this is achievable through a single, comprehensive platform, making it hard to believe you ever managed your factory without its remarkable capabilities. The ease of use and efficiency of Mingo can transform how you operate, paving the way for future innovations.

Dploy Solutions offers a comprehensive cloud-based digital manufacturing software suite tailored for small to mid-sized distributors and manufacturers eager to expand their operations. By seamlessly integrating data from executive management to the production floor, including insights from machinery, it bridges the gap between strategic objectives and operational efficiency. Additionally, it empowers organizations to align their digital manufacturing technologies with their overarching goals, facilitating quick and informed decision-making at every tier of the company. This cohesive approach enables businesses to achieve their financial and operational targets more rapidly, ultimately fostering a sustainable edge in a competitive marketplace. Furthermore, the platform’s adaptability ensures that users can continually refine their processes to meet evolving industry demands.

It is essential to transition away from traditional clipboards and the tedious task of manually recording crucial plant performance data. FactoryTalk® Historian software excels at rapidly collecting operational process information from multiple sources with remarkable efficiency. This advanced software delivers an unmatched level of supervisory oversight, performance monitoring, and quality control, allowing for scaling from individual machines to the entire organization. Attempting to capture time-series data at such a pace would be impossible, even for the most diligent record keepers on the manufacturing floor. The intuitive dashboards provided by FactoryTalk Historian make this data management much more accessible. Furthermore, the enhanced capacity to predict trends based on reliable data will elevate productivity significantly. With FactoryTalk Historian Site Edition (SE), no aspect of your plant or enterprise data will go unnoticed. Its built-in redundancy and high availability ensure constant access to crucial plant information, thereby keeping your operations running without interruptions. Embracing this modern system not only enhances operational efficiency but also enables your team to dedicate their efforts to meaningful improvements. This shift can lead to a transformative impact on your overall business strategy and outcomes.

Design sensors specifically for IoT applications while improving the quality of collected data through the integration of environmental and control system information. This integration must happen in real-time alongside enterprise data, enabling the implementation of predictive algorithms that reveal new insights and maximize the value of your data for meaningful applications. Employ advanced analytics to predict maintenance needs, understand asset utilization, reduce defects, and optimize processes. Leverage the potential of interconnected devices to offer remote monitoring and diagnostic capabilities. Additionally, apply IoT analytics to foresee safety hazards and ensure regulatory compliance, which ultimately contributes to a reduction in workplace accidents. The Lumada Data Integration platform streamlines the rapid development and scaling of data pipelines, amalgamating information from a variety of sources, such as data lakes, warehouses, and devices, while proficiently managing data flows across different environments. By building partnerships with clients and industry stakeholders from diverse sectors, we can accelerate digital transformation, thereby creating new societal value. This collaborative method not only fosters innovation but also promotes sustainable growth in a world that is becoming increasingly interconnected, proving that teamwork is essential for success.

Predator MDC serves as an advanced software solution for monitoring machines in real-time. It seamlessly gathers, visualizes, and analyzes live manufacturing data from the shop floor, including metrics such as OEE, idle time, and machine downtime. By offering precise productivity metrics and key performance indicators, Predator MDC enhances manufacturing processes, enabling informed decision-making and operational improvements. This software keeps you updated on your manufacturing efficiency, evaluating machine utilization, worker productivity, and overall production rates. Additionally, Predator MDC facilitates the comparison of continuous improvement outcomes in lean manufacturing initiatives. It transforms real-time data into actionable insights across various metrics and KPIs, focusing on availability, quality, and performance. With just a few clicks, users can easily access detailed KPIs for individual machines as well as aggregated metrics for entire departments spanning multiple facilities, allowing for a comprehensive overview of manufacturing performance. This capability fosters a deeper understanding of operational strengths and areas that may need enhancement.

Industrial software is specifically designed to help you meet your manufacturing goals effectively. FactoryTalk® software is crafted to create a network of advanced industrial applications, which includes integration with the Internet of Things (IoT). The process begins at the manufacturing edge and can transition seamlessly from local setups to cloud solutions. Imagine transforming your industrial environment with cutting-edge software that delivers superior design capabilities, boosts operational productivity, and enhances both predictive and augmented maintenance efforts. Whether you're working with process, batch, or discrete applications, even the most complex challenges can be tackled through the collaboration of Rockwell Automation's renowned software, hardware, and support services, providing a holistic answer to today's manufacturing demands. This cohesive strategy not only improves efficiency but also lays the groundwork for future industry advancements, ensuring that your operations remain competitive and innovative. By embracing these technologies, you position your business to adapt and thrive in an ever-evolving market landscape.

Elevate your manufacturing processes by integrating crucial data from the shop floor with enterprise IT systems and various manufacturing tools, unlocking immense possibilities. The FactoryTalk® Transaction Manager creates a smooth connection between industrial transactions and multiple systems, ensuring they operate in harmony. This integration establishes a robust connection that significantly boosts reliability across the entire enterprise. Commonly employed for data logging, the FactoryTalk Transaction Manager captures production data from control systems and stores it in databases. Unlike conventional historian applications, this innovative software enables a two-way flow of information, allowing for the transfer of production work orders from a database back to a control system. By leveraging the capabilities of FactoryTalk Transaction Manager, you can access unparalleled insights and integration for managing essential data transactions throughout your manufacturing environment, leading to a smarter approach to operations. This revolutionary method not only enhances decision-making but also significantly optimizes overall operational efficiency, ensuring your business remains competitive in a fast-paced industry.

Opcenter Intelligence, which was formerly known as "Manufacturing Intelligence," represents a cutting-edge solution tailored for enterprise-level analytics in manufacturing, emphasizing the innovative technologies that are reshaping data analysis in this sector, including mobile internet, cloud computing, and advanced analytical tools. This platform effectively assimilates, organizes, and merges various manufacturing data from multiple sources within an organization, converting it into a cohesive and contextualized format that facilitates immediate and actionable insights. The information integrated within the platform not only includes process data but also encompasses essential business metrics, operational information, and vital performance indicators (KPIs) that are crucial for efficient manufacturing operations. By adopting this comprehensive solution, businesses can significantly improve their decision-making capabilities and promote operational excellence, ultimately leading to improved productivity and competitiveness in the market. Furthermore, the ability to process and analyze data in real-time allows organizations to swiftly adapt to changes and challenges in the manufacturing landscape.

dataPARC serves as a user-friendly industrial data visualization and analytics toolkit aimed at process manufacturers who wish to enhance quality, boost yield, and streamline their operations. This platform enables users to gather, integrate, and scrutinize data from various sources within the plant using its robust process data analytics and visualization features. With dataPARC, users can tackle complex process and product quality challenges through intuitive yet effective trending and diagnostic analytics tools. Additionally, it allows for the creation of intricate dashboards and displays that facilitate process monitoring and the dissemination of production KPIs throughout the organization. By incorporating artificial intelligence (AI) and machine learning, dataPARC empowers users to foster ongoing improvements and elevate profit margins through predictive modeling, thereby ensuring that manufacturers stay competitive in an ever-evolving market. This comprehensive toolkit not only streamlines decision-making processes but also enhances operational efficiency across the board.

HighByte Intelligence Hub is a specialized Industrial DataOps software solution tailored for effective industrial data modeling, governance, and delivery. This platform empowers mid-size to large industrial enterprises to enhance and expand their operational data usage across the organization by ensuring that this crucial information is contextualized, standardized, and safeguarded. By deploying the software at the Edge, users can integrate and model real-time, transactional, and time-series data into a cohesive payload, providing contextualized and correlated insights to all necessary applications. This approach not only accelerates analytics but also supports various Industry 4.0 applications, offering a robust digital infrastructure solution that is designed to scale effectively. Ultimately, HighByte Intelligence Hub serves as a crucial tool for organizations looking to harness the full potential of their data in today’s competitive landscape.

AI-driven intelligent manufacturing systems Unite your workforce, resources, and workflows through AI to enhance the intelligence of your operations. Integrate personnel, equipment, platforms, and applications into a cohesive environment to guarantee dependable execution, rapid automation, and proactive event management. SymphonyAI's offerings are designed with state-of-the-art predictive and generative intelligence, which helps minimize equipment failures and downtime, lower maintenance expenses, boost energy efficiency, and enhance overall plant productivity. The Smart Manufacturing Platform from SymphonyAI converts data into practical insights, providing you with thorough real-time visibility into your business and operational activities, ultimately leading to more informed decision-making and improved outcomes.

4Industry empowers your manufacturing processes by seamlessly connecting your workforce and machinery, leading to a significant boost in Overall Equipment Effectiveness (OEE). Through our Continuous Improvement approach, your Total Productive Manufacturing (TPM) can be refined daily by effectively capturing and analyzing data. The 4Industry Suite provides a comprehensive manufacturing engagement platform, featuring tools for addressing anomalies, implementing counter measures, and driving improvements, all of which can be streamlined through intelligent workflows. With ServiceNow's integration capabilities, the system offers boundless opportunities for scalability. Our mission at 4Industry is dedicated to assisting clients in developing innovative solutions to reach top-tier manufacturing standards. As we envision the future of 4Industry, we focus on mobile-centric enhancements that not only elevate the operator's experience but also enable our customers to achieve increased production levels while minimizing safety risks. This commitment to innovation and excellence is at the core of what we do.

Guidewheel's AI platform empowers you to maximize the potential of your current assets, cut expenses, and enhance your team's success. It offers the quickest route to optimizing factory operations. You can accurately monitor downtime and pinpoint root causes to boost efficiency and utilization. The platform enables precise forecasting of throughput and comparison of planned production against actual results. It allows for real-time monitoring of Overall Equipment Effectiveness (OEE) and provides insights into trends over time. You can keep track of cycles, cycle durations, and performance metrics relative to set goals. Additionally, it helps you oversee energy consumption while identifying opportunities to lower costs and usage. The system alerts you to maintenance concerns before they escalate, ensuring smooth operations. You can also monitor critical conditions such as temperature, flow, humidity, and pressure. By uncovering hidden capacity through the identification and resolution of issues like preventable downtimes, extended changeovers, and delayed starts, you can significantly enhance productivity. AI-driven notifications will alert your team when performance deviates from the established plan, enabling prompt corrective measures to maintain focus. Ultimately, timely delivery fosters strong customer trust and satisfaction, reinforcing the importance of operational excellence.

KEPServerEX offers seamless integration for a diverse range of devices and applications, encompassing everything from plant control systems to enterprise information systems. Recognized as the leading connectivity solution in the field, it acts as a centralized hub for industrial automation data applicable to all sectors. The platform is designed to empower users to effortlessly connect, manage, monitor, and control a variety of automation devices and software via a single, intuitive interface. Through the use of OPC, the automation interoperability standard, alongside IT-centric communication protocols such as SNMP, ODBC, and web services, KEPServerEX guarantees reliable access to essential industrial data. The solution has been meticulously developed and tested to meet the high expectations of performance, reliability, and user-friendliness set by its users. For those interested in understanding how KEPServerEX resolves typical connectivity challenges, our brief two-minute video provides an insightful overview, demonstrating its ability to offer secure and consistent access to real-time industrial data. This capability is crucial for facilitating informed decision-making across all levels of an organization, from the shop floor to the executive suite. Overall, this holistic approach not only drives operational efficiency but also promotes greater collaboration throughout the organization.

The Quartic AI platform empowers organizations to overcome challenges in adopting cutting-edge manufacturing technologies, helping them achieve peak operational efficiency in a shorter timeframe. Whether your manufacturing data is stored in a cloud data lake or at the edge, Quartic AI effortlessly connects with your information, converting it into intelligent, analytics-ready data enriched with real-time context. With its automated machine-learning features, users can develop AI applications through structured problem-solving workflows, while also leveraging complex event processing to support the implementation of streaming analytics within a tested and dependable microservices framework. By utilizing versatile and user-friendly industrial processes, the platform reduces the need for extensive customization, allowing for swift scaling across the enterprise, improving IT-OT alignment, and speeding up overall adoption. Tailored to accelerate and deliver scalable IIoT and AI solutions, this platform offers a holistic, edge-to-enterprise full-stack solution that centers on the needs of operational technology users. Start your transformation with a single asset and progress into a smart enterprise, unlocking unprecedented levels of efficiency and innovation as you go! Embrace the future of manufacturing with Quartic AI as your strategic partner.

Scytec DataXchange, an OEE and analytic machine monitoring system available both in the cloud and on-premises, leverages cutting-edge IIoT technology to enhance equipment efficiency, utilization, and overall productivity on the shop floor. This versatile system is compatible with a wide range of manufacturing machines, including CNCs, PLCs, robots, welders, and even manual equipment. Users can establish tailored data entry rules to automatically gather shop floor information through both wired and wireless connections, supporting MTConnect and Fanuc FOCAS machines alongside older and manually operated devices. DataXchange offers comprehensive OEE reports, charts, dashboards, and alerts necessary for in-depth analysis of machine performance. Additionally, it facilitates timely notifications to keep operators informed about key metrics. This adaptability makes it suitable for both small facilities and large-scale multi-site operations, ensuring that businesses of all sizes can optimize their manufacturing processes. In essence, DataXchange provides a robust solution for enhancing productivity while simultaneously streamlining data collection and analysis.

The Industrial Internet of Things (IIoT) demands robust and tailored solutions like Bridgera Monitoring. This cutting-edge application, developed on Bridgera's comprehensive IoT platform, enables businesses of all sizes to effortlessly incorporate IoT into their manufacturing and industrial operations with exceptional scalability. Unlike typical industrial IoT solutions, Bridgera Monitoring is specifically designed to tackle the distinct challenges posed by various deployments and diverse industry use cases. As IoT technology grows increasingly essential in modern manufacturing, Bridgera Monitoring emerges as an intuitive and adaptable industrial IoT application that empowers organizations to monitor their devices in real time, thereby supporting informed, data-driven decision-making processes. Users benefit from the ability to oversee equipment through customized dashboards that display key performance indicators and data trends. Additionally, the platform provides detailed control over access permissions tailored to roles, organizations, or companies, allowing for significant customization and white-label branding options at every level. This ensures that each implementation is precisely aligned with the specific requirements of the user, ultimately enhancing operational efficiency and effectiveness. By prioritizing user needs, Bridgera Monitoring stands as a pivotal solution in the IIoT landscape, driving innovation and progress across industries.

Sight Machine enhances the resilience, sustainability, and profitability of manufacturing processes. By offering continuous and real-time oversight of manufacturing operations, it significantly boosts productivity and sustainability while driving higher profit margins. This ambition, which relies on extensive data collected from factory environments to pinpoint issues and opportunities, has captured the attention of numerous manufacturers and both industrial and software firms for years. Nonetheless, many have found this endeavor to be challenging and often frustrating. Although data is abundant throughout supply chains and manufacturing floors, harnessing it effectively remains a complex task. Sight Machine addresses this challenge head-on, providing a solution that is both effective and scalable. The company's advanced technology stands several generations ahead of its competitors, yet it remains committed to delivering tangible improvements and measurable outcomes for its clients. By focusing on practical applications of data, Sight Machine empowers manufacturers to achieve their goals with greater ease and confidence.

EASE is a cutting-edge platform designed for manufacturers to efficiently perform safety audits, layered process audits, and implement 5S practices. By utilizing real-time data, EASE enhances visibility and accountability across plant floors, fundamentally transforming how audits are conducted, responded to, and managed. Say goodbye to traditional methods involving pencils and paper; the EASE mobile application leads users through the auditing process, including how to address non-conformances. It also allows for the inclusion of annotated photos, which serve as visual proof of issues. Moreover, the platform features an issue tracking system that assigns problems to the appropriate personnel, ensuring they are resolved effectively. With interactive dashboards and customizable reports, users can access instant audit results categorized by line, plant, or region, as well as gain valuable insights into their business units. Additionally, this streamlined approach not only saves time but also enhances overall operational efficiency, making EASE an essential tool for modern manufacturing.

Monitor and assess manufacturing test data from any site in real time to ensure continuous supervision of your production facilities, swiftly identify challenges in test programs, and elevate both manufacturing efficiency and the quality of products. Our goal is to provide a seamless integration with existing test systems, enabling new clients to incorporate Maintainable Test into their workflows in just a few days, eliminating the need for additional hardware or database software. Maintainable Software delivers innovative solutions for the gathering, storage, and analysis of manufacturing data pertaining to electronic products and components. Our award-winning platform is employed across factories globally, converting raw test data into actionable insights that enhance test processes and product quality. Equipped with advanced, web-based software, we lead the industry by ensuring functionality across various devices and supporting languages such as English, Spanish, and Chinese. This sophisticated technology enables clients to manage test data from numerous product lines and international locations within a singular, cohesive system. By consolidating this information, businesses can make better-informed decisions that foster ongoing improvements in their operations, ultimately leading to greater competitiveness in the market. With our solutions, companies can not only respond to current challenges but also anticipate future needs to stay ahead of the curve.

Improve your operational efficiency and cut costs within your material replenishment systems by utilizing Zebra MotionWorks™ Material. This cutting-edge solution streamlines the management and automation of material flow throughout your organization while providing vital insights that enable effective utilization of that data. By optimizing your workflows, gaining deeper insights into material consumption, and enhancing flexibility, you can guarantee that materials are delivered punctually to the production line for replenishment. Its dependable communication, accountability, and measurable outcomes contribute to just-in-time delivery, reducing downtime and positively impacting your financial results. MotionWorks Material eliminates disjointed and labor-heavy processes, allowing material handlers and supply chain staff to access actionable, real-time demand information directly from the production floor. With this immediate visibility, your team can focus on delivering essential components without unnecessary movements, which significantly boosts overall productivity. Furthermore, this system not only transforms material management into a streamlined and effective process but also equips your organization to adapt and thrive in an ever-evolving market landscape. Embracing this innovative approach ultimately empowers your operations to achieve greater success and operational excellence.

Tatsoft's FactoryStudio equips users with the essential tools to swiftly create robust and secure industrial applications. Its features encompass real-time data modeling and logging, an MQTT client/broker, comprehensive audit trails, alarms and incidents management, a visual SQL query gateway, high-performance smart screens, and HTML5 dashboards, along with WPF drawing tools, an iOS app, trend analysis, annotations, reporting capabilities, and much more! You have the flexibility to write programming scripts using C#, VB.NET, or JavaScript. With a hassle-free setup that requires no client installation and only a minimal two-minute server-side setup, you can get started almost instantly. The platform boasts a wide variety of native protocol drivers for PLCs and DCSs, in addition to compatibility with industry standards such as OPC and MQTT. If you require a specific driver that is not currently available, a toolkit is also provided to assist you in developing custom protocol drivers! FactoryStudio serves as the central data hub for your industrial ecosystem, effectively connecting IT, OT, real-time devices, and SQL data sources seamlessly while enhancing operational efficiency. This integration not only streamlines processes but also fosters better decision-making and data utilization across the board.

Operators in the information sector need to be highly proficient and easily reachable with a single click. Oden Technologies enables manufacturers to utilize complex manufacturing data, leading to outstanding performance on the frontlines. Our solutions transform billions of data points from real-time process sources and contextual production systems into practical insights, expected results, and ready-to-use visual representations, among other functionalities. Thanks to Oden’s cutting-edge turnkey infrastructure, a committed customer success team, and intuitive interfaces, organizations can witness significant outcomes in a matter of weeks rather than years. We deliver tailored recommendations to machine operators that respond to immediate line challenges and align with company goals. Process AI equips new operators to perform at the same level as experienced team members. Our analytics and visual tools can be utilized as they are or tailored to specific needs, assisting in pinpointing opportunities and the root causes of efficiency setbacks. Additionally, factory analytics supports various teams surrounding the operators, enabling in-depth analysis of their data to derive valuable insights and foster ongoing improvement. This all-encompassing strategy guarantees that every facet of the manufacturing process is fine-tuned for optimal performance while promoting a culture of continuous advancement. Moreover, by integrating these insights into daily operations, manufacturers can not only enhance productivity but also drive innovation across their processes.

The first step in adopting an edge-to-cloud IIoT solution is centered around monitoring and managing events. By implementing Predix Essentials, organizations can centralize their data, employ analytics, and visualize insights that lead to actionable results. This innovative solution seamlessly connects assets and integrates IT/OT data, allowing for effective condition monitoring, alert analysis, and incident resolution without the need for software development. Through the advantages offered by Predix Essentials, companies can significantly decrease downtime and lower maintenance costs, although this is just the beginning of what can be achieved. Built on the strong foundation of the Predix Platform, which provides a secure and scalable edge-to-cloud operating environment, Essentials includes an extensive range of robust features. These capabilities enable businesses to leverage distributed processing and advanced analytics while also facilitating the creation of bespoke applications that meet their unique requirements. Furthermore, this holistic strategy guarantees that organizations can adapt swiftly and effectively to the fast-paced changes in technology, ensuring their competitive edge in the market. By embracing such innovative tools, companies are well positioned to thrive in an increasingly complex industrial landscape.

The PathWave Manufacturing Analytics platform seamlessly combines expertise in test and measurement with data science and big data engineering, providing actionable insights for all levels of your organization within the evolving landscape of smart factories. By harnessing sophisticated big data analytics, you can improve yield, minimize retesting and handling, and lower expenses linked to subpar quality. This groundbreaking strategy not only speeds up your Return on Investment but also boosts overall business effectiveness through distinctive analytics. Furthermore, it facilitates real-time forecasting of potential quality issues during the manufacturing process by employing optimized machine learning models for detecting anomalies. Users benefit from the ability to save their workspace and access a customized dashboard in real-time from any location, enhancing flexibility. Additionally, the platform includes no-code, user-friendly diagnostic tools and visualizations tailored for operators, technicians, and engineers at every expertise level. This all-encompassing solution not only empowers teams to make quick, informed decisions but also significantly enhances interdepartmental collaboration. Ultimately, the platform’s holistic approach paves the way for continuous improvement and innovation in manufacturing processes.

Industrial IoT (IIoT) devices collect and analyze data from various connected elements, locations, and people to extract valuable insights at the industrial edge. By taking charge of your data, you can use it more effectively. Integrating computing capabilities directly with your data streams allows you to speed up decision-making and mitigate the costs and risks linked to cloud data transfer. Uncovering correlations within your data is key to understanding causality, which in turn enhances both efficiency and predictability. HPE's IIoT solutions enable you to refine your data for quicker manufacturing, foresee failures, reduce unforeseen downtimes, and enhance automation. By merging operational technology (OT) and information technology (IT) data into robust systems, you can achieve data center-like functionalities directly at the edge. Building a comprehensive network is crucial to connect, protect, and utilize your data effectively. Is your IoT infrastructure prepared to yield real returns on investment? Investigate methods to tackle the technical and managerial hurdles that may arise during IoT projects, ensuring the success and longevity of your initiatives. With a strategic approach, you can revolutionize your industrial operations and extract substantial value from your data while maintaining a competitive edge in the market.

Plutoshift’s Operational Data Platform (ODP) provides automated performance monitoring and predictive analytics designed to optimize physical infrastructure, boost efficiency, reduce costs and waste, and promote the creation of more sustainable and resilient businesses. One of the primary obstacles in deriving value often occurs during the early phases of data extraction and processing. To combat this challenge, Plutoshift adeptly ingests, processes, and organizes data from infrastructure, business operations, and external sources, laying a robust groundwork for generating actionable insights. The platform automates and oversees the complete data pipeline, removing the necessity for additional IT staff. With Plutoshift, organizations obtain an ongoing and thorough understanding of their operations across various dimensions, such as workflow, site, and enterprise levels. Operators can quickly access trends and key performance indicators (KPIs) for all processes and assets, facilitating rapid decision-making. Moreover, the system incorporates customizable alerts, response tracking, and comprehensive contextual reports, enabling teams to swiftly identify issues, prevent potential downtimes, and uncover the root causes of complications. This proactive methodology not only boosts operational efficiency but also aids in strategic decision-making for enduring prosperity, ultimately steering organizations towards a more informed and data-driven future.

The transmission of binary data throughout industrial networks, which links various automation components, is the driving force behind your industrial operations. Ensuring the secure transfer of this data and its precise reconstruction at its destination is crucial for maintaining the efficiency and effectiveness of your processes. At the core of this operation is industrial communication; without it, the ability to effectively monitor, manage, control, and secure your processes would be nearly impossible. FactoryTalk® Linx plays an essential role in unifying all devices that utilize FactoryTalk, including critical third-party components that are integral to your industrial infrastructure. It offers solutions that can accommodate everything from small applications on a single computer with one controller to large-scale installations featuring distributed and redundant data servers that interact with extensive automation systems. Furthermore, the FactoryTalk Linx Gateway allows for smooth communication with both FactoryTalk-compatible devices and those that do not conform to this standard. This adaptability guarantees that your entire operational ecosystem remains interconnected, responsive to changes, and capable of meeting evolving demands, ultimately enhancing productivity and performance across the board.

Orquestra IIoT Data Manager functions as an all-encompassing platform for data acquisition, effectively managing field data and relaying insights related to various company applications. This innovative solution facilitates effortless communication with a multitude of machines and devices deployed in the field, regardless of the underlying technologies, while standardizing the information produced to create a cohesive interface that collects data on machinery performance and production processes. Users have the flexibility to tailor how they monitor these processes, which improves information accessibility and optimizes production line management. It also provides real-time Overall Equipment Effectiveness (OEE) metrics, assesses performance metrics from manufacturing sites, and guarantees the accuracy of the data it gathers. Moreover, the platform automates the entire data collection process, ensuring seamless tracking of both progress and production. It further supplies immediate notifications regarding events and critical situations, enabling quick corrective actions to be implemented. With these robust features, Orquestra IIoT Data Manager not only enhances operational efficiency but also elevates responsiveness in manufacturing environments, ultimately driving better decision-making and improved outcomes. This comprehensive approach makes it an invaluable tool for modern industrial operations.

Q.Shop, which was formerly known as Quince Shop Floor Data Collector, is a specialized software solution tailored for the manufacturing industry, particularly for those involved in repair and overhaul operations. The processes associated with repair and overhaul can often be demanding and intricate. Q.Shop serves as a comprehensive data collection platform that consolidates shop floor inspection protocols, process manuals, work instructions, and machinery data into one cohesive system. This integration enhances traceability and fosters improved collaboration among technicians, supervisors, and managers alike. Additionally, Q.Shop provides a scheduling feature that organizes both jobs and employee shifts. By streamlining operational efficiency, it ensures that machine use and staff assignments are optimized. Operators are allocated to tasks based on their qualifications, expertise, and the certifications they hold. Furthermore, Q.Shop boosts overall productivity by delivering a scheduling solution that best fits the existing workforce, equipment availability, inventory levels, and sales demands, enabling businesses to operate more effectively. Ultimately, this software not only simplifies daily operations but also supports strategic decision-making in resource management.

Cerebra functions as a specialized AI platform tailored for the Industrial Internet of Things (IIoT), enabling a variety of applications in asset-intensive and process-driven industries. Its advanced features integrate physics, heuristics, and machine learning models to deliver actionable insights that businesses can utilize effectively. By connecting assets in both field and factory settings, it supports remote evaluations, diagnostics, prognostics, and edge intelligence capabilities. Additionally, it amalgamates data from staff, processes, and machinery to provide real-time insights that drive efficiency and reduce costs, waste, and risks. At the core of Cerebra is the Cerebra SignalStudioTM, which comprises a collection of pre-built industry-specific NanoAppsTM focusing on three critical verticals in asset and process management. The firm behind Cerebra, Flutura, is committed to achieving two main objectives: increasing "Asset Uptime"​ and improving "Operational Efficiency"​. With its innovative platform, Flutura seeks to transform sectors such as Oil & Gas, Specialty Chemicals, and Heavy Machinery Manufacturing, ultimately fostering more intelligent industrial operations. By leveraging state-of-the-art technology, Cerebra empowers organizations to make informed, data-driven decisions that significantly enhance their operational frameworks. This transformation not only bolsters productivity but also positions companies to adapt swiftly to ever-evolving market demands.

To successfully create and oversee your Industrial Internet of Things (IIoT) solution, it is crucial to adopt a platform that ensures smooth communication between your devices and applications. This is where our IIoT platform, Telit deviceWISE® for Factory, becomes extremely beneficial. With Telit deviceWISE for Factory, you can link your enterprise and IoT applications, including those on platforms like Amazon, SAP, and IBM Watson, without the need for custom coding. Our IIoT solution simplifies the integration of factory operations with enterprise systems and the entire value chain, giving you the access to data required to improve productivity and increase profits. Instead of dedicating your time to creating custom code to resolve IIoT connectivity issues, our platform allows you to plug in deviceWISE, which automatically establishes connections between your devices and applications while you can configure them rapidly using an easy-to-use drag-and-drop interface. Furthermore, deviceWISE supports seamless integration with your existing system architecture or offers the option to design a new system that meets your specific requirements, providing a well-rounded solution for your IIoT challenges. This ensures that you can prioritize advancing your business, secure in the knowledge that your IIoT connectivity is being handled effectively. Ultimately, with Telit deviceWISE, you can unlock the full potential of your IIoT implementation and stay ahead in an increasingly connected industrial landscape.

FreePoint Technologies’ ShiftWorx offers a comprehensive platform for shopfloor management that, when utilized fully or in parts, provides manufacturers with an optimized production solution enriched by the insights of Toyota Production System (TPS) consulting. - Tailored modular product suite. - Expertise rooted in the Toyota Production System (TPS). - Monitors and evaluates essential production metrics. - Includes Managed Services. - Connects equipment of any age, type, or brand via the cloud. ShiftWorx represents a distinctive combination of modules that deliver a complete approach to fostering continuous improvement on the production floor. - Production Management - Access real-time data regarding machine performance, job status, and operator activities. - Performance Analysis - Gain metrics for machines, lines, or entire plants that offer historical, situational, and predictive insights. - Quality & Compliance - Establish benchmarks and standards to ensure adherence to audit and compliance requirements. - Team Member Development & Performance - Empower operators with enhanced tools that facilitate value-added tasks. Experience the power of measuring, analyzing, and improving with ShiftWorx! Reach out for a free consultation with our TPS specialists and book a software demonstration tailored to your industry today! Our commitment to your success drives us to provide the tools needed for continuous excellence.

AIMSCO eChecksheets™ (eCS) offer a cutting-edge cloud-based framework for real-time data collection related to production, quality, visual aspects, and processes right at the point of use, facilitating prompt oversight. These eCS can be rapidly created and deployed either within a single facility or across multiple manufacturing sites, with support for numerous languages to enhance accessibility. Featuring an extensive library of industrial eCheckitems™ (eCI), the system is managed by appointed users who aid in data collection initiatives and promote ongoing improvement strategies. In addition to manual data entry, eCI can also be automatically populated through equipment connections (IoT) or enterprise systems that utilize standardized web service protocols. Leveraging the power of Microsoft Azure Cloud, AIMSCO Power Plant™ services allow for the smooth integration of eCS data with Microsoft Power BI® through customized data models, which enables advanced analytics and process visualization. This forward-thinking approach not only improves data reliability but also cultivates a continuous improvement ethos across diverse operational settings. Furthermore, the adaptability of eCS to various industries showcases its potential to enhance efficiency and drive innovation wherever it is implemented.

Vanti’s manufacturing analytics emerges as an exceptional resource for contemporary plant operators. It consolidates information from multiple manufacturing channels, creating an automated and intuitive platform that generates valuable insights. Utilizing advanced natural language processing, Vanti simplifies complex production trends into clear and actionable insights for users. This innovative method simplifies the data exploration journey, making it as simple as having a conversation. By allowing users to interact with their data through straightforward, conversational questions, it greatly enhances the overall user experience. Furthermore, the platform generates comprehensive visual aids, such as charts and highlights, which deepen the user's comprehension of the data. All these features are smoothly incorporated into a user-friendly interface, making it accessible to people with varying levels of technical expertise. With Vanti’s cutting-edge analytics, manufacturing professionals gain a deep understanding of plant operations, fostering better decision-making and increasing productivity. This comprehensive insight not only aids in refining manufacturing procedures but also empowers users to implement strategies that drive continuous improvement. Ultimately, Vanti’s platform serves as a catalyst for innovation within the manufacturing sector.

Mareana is an innovative cloud-based Enterprise AI Platform designed to bridge the gaps between isolated data sets in the manufacturing sector, allowing for real-time contextualization, processing, and predictive analytics that facilitate informed business decisions. This platform, known as Mareana Manufacturing Intelligence, serves a diverse range of enterprises—from small businesses to large corporations—by enhancing yield, freeing up capital, and ensuring adherence to regulatory standards. Among its key advantages, Mareana enables users to consolidate various types of data, including traditional paper batch records and unstructured information, into a single accessible location. Furthermore, it allows for the generation of real-time product insights, offering detailed information on product characteristics, identifying process anomalies, and analyzing the effects of new data. Additionally, Mareana helps organizations unlock capital by expediting the release of on-hold batches, improving overall yield, and minimizing non-conformances throughout the production process. Compliance is also streamlined, as the platform ensures accurate reporting by making full use of available data sources and significantly reducing the likelihood of errors. Notably, three of the top ten pharmaceutical companies in the United States have adopted Mareana's platform to enhance their Continuous Process Verification (CPV) and Chemistry, Manufacturing, and Controls (CMC) processes. This widespread adoption underscores the platform's effectiveness and reliability in transforming manufacturing data into actionable insights.

The most effective industrial IoT platform for your organization is one that you create in-house. To enhance your IIoT solution, consider incorporating services and platforms from top providers such as Microsoft and Amazon, along with versatile components for enterprise data and the source code of production applications. You don’t have to begin from scratch when building your industrial IoT platform. By utilizing pre-integrated, IT-compatible digital solution components available for AWS, Microsoft Azure, and other cloud platforms, you can generate added value and improve efficiency with tools designed for rapid device integration and AI-driven edge analytics. Moreover, our flexible smart product engine takes it further by tackling prevalent IoT challenges, offering templates and source code for user interface dashboards, user management systems, asset lifecycle tracking, predictive maintenance, geofencing, and alerts. This facilitates rapid integration of IIoT data with digital enterprise technologies, devices, and workflows, ultimately empowering businesses to fully leverage the IoT landscape. By adopting this holistic approach, companies can achieve smarter operations, enhance decision-making processes, and stay competitive in a rapidly evolving market.

PTC is set to elevate its SaaS solutions tailored for the manufacturing industry with the introduction of Kepware+, a groundbreaking tool that streamlines remote configuration, enhances visibility, and increases operational efficiency for IT/OT data. This Software as a Service (SaaS) model for industrial automation not only reveals substantial opportunities for large-scale management of industrial assets but also allows organizations to conserve both time and resources while elevating productivity levels. For businesses that are becoming progressively interconnected, having a singular interface throughout the industrial automation landscape facilitates the secure and remote oversight of individual devices. Kepware+ acts as an efficient management tool, providing a seamless and intuitive configuration experience. While managing device connectivity and process control can often be intricate and labor-intensive, Kepware+ alleviates these challenges, simplifying the handling of industrial connectivity on a broader scale. Unlike other web clients and connectivity solutions, Kepware+ is designed in conjunction with the acclaimed Kepware server, allowing for easy access to remotely configure and manage connected equipment across the entire organization, thereby promoting a more cohesive operational environment. By rolling out this innovative solution, PTC is not just enhancing its product lineup but also asserting its position as a frontrunner in the evolution of manufacturing processes, paving the way for more efficient industrial practices. This development could significantly reshape how manufacturers approach operational challenges in the future.

MANUFACTURO is an innovative, cloud-driven software platform tailored for the rapidly evolving manufacturing sector. This cutting-edge solution aims to meet the demands of a fast-paced industry, providing tools that enhance flexibility and adaptability.

The IoT Technology Company leverages data from the physical world to mitigate risks and improve operational efficiency. Their Manufacturing Execution System enhances visibility across both discrete and process manufacturing sectors by providing a cloud-native, on-premise deployable Industry 4.0 solution that incorporates IIoT components. With the innovative WorkFlow Studio(TM), users can easily design workflows and processes without the need for any coding. Facility Studio facilitates the visual construction of processes and workflows within a no-code environment, allowing users to monitor assets, inventory, teams, and their interactions seamlessly. By analyzing the execution of these processes against established metrics, users can effectively measure and quantify any deviations. Furthermore, the link between the shop floor and top management is streamlined through easily understandable KPIs, promoting autonomous operations. ASSET-Rx enhances the design, planning, and real-time tracking of operational efficiency by autonomously collecting critical data from global operations, thereby providing valuable insights. This all-encompassing strategy not only optimizes processes but also equips organizations with the ability to make strategic decisions informed by real-time data analytics, ultimately fostering a more agile and responsive operational environment. The integration of these advanced tools signifies a transformative shift towards enhanced productivity and decision-making capabilities.

The SAP Digital Manufacturing Cloud offers a robust manufacturing execution system (MES) that facilitates the management of processes, analysis of scenarios, and integration of systems, all within a streamlined Industry 4.0 framework. This platform empowers essential stakeholders to obtain valuable insights into manufacturing performance across both global and individual plant levels through intuitive, preconfigured analytics tools. By integrating various manufacturing operations management (MOM) and automation systems, it effectively links multiple solutions along with standardized interfaces for efficient data collection. Additionally, it fosters continuous business improvement by leveraging advanced algorithms and machine learning techniques to accelerate root-cause analysis. Consequently, organizations can address highly customized market needs, effectively handle significant product variability, and boost customer satisfaction while maintaining productivity, profitability, and quality standards. This comprehensive strategy ultimately equips companies to adeptly manage the intricacies of contemporary manufacturing landscapes, ensuring they remain competitive in a rapidly evolving market. As such, the SAP Digital Manufacturing Cloud stands as a vital resource for organizations striving for excellence in their manufacturing processes.

Our comprehensive, hardware-independent platform for edge management is designed to enhance efficiency and facilitate scalability. This platform empowers both industrial edge and enterprise teams with improved visibility and control over their edge devices, data, and applications. By enabling the visualization of data across multiple locations and allowing for the centralized distribution of applications, it unlocks tremendous growth opportunities. Achieve operational efficiency through the use of deployment templates, while securely delivering updates wirelessly to quickly scale your IIoT initiatives. Rapidly create templates for the deployment of IIoT devices across dozens or even hundreds of locations, simplifying the process of large-scale IIoT implementations across your entire network. The ability to manage, troubleshoot remotely, and perform over-the-air updates significantly eases maintenance tasks. With Litmus Edge Manager, you can effectively oversee the complete lifecycle of your edge solutions while ensuring optimal performance and reliability. This centralized approach not only streamlines operations but also fosters innovation within your organization.

Factbird offers a comprehensive manufacturing solution designed to enhance data gathering and analysis for manufacturers of all sizes. With this innovative tool, you can seize control of your production efficiency and expand your definitions of achievement. Factbird devices facilitate the automation of manufacturing data collection by harnessing data from your selected sensors, transmitting this information securely to the cloud, where it is transformed into immediate, actionable insights. Installation is rapid and seamless, ensuring that your operations experience minimal disruption. The implementation process is optimized for efficiency, allowing for swift deployments without the need for extensive system modifications. Furthermore, robust encryption and secure communication protocols are integrated into the network, ensuring the utmost security and protection of your critical data. Ultimately, Factbird streamlines your manufacturing processes, paving the way for enhanced productivity and success.

SCW.AI offers a customized platform designed for manufacturing companies, especially those within regulated industries like pharmaceuticals and food and beverage, to accelerate their digital transformation efforts with greater efficiency, ease, and scalability. By deploying IoT devices, organizations can collect real-time data from the shop floor, track the status of work orders, allocate labor resources effectively, digitize documentation, and maintain compliance with GMP standards. This solution enhances visibility and productivity within factories while simultaneously lowering operational expenses. Moreover, it improves line efficiency through continuous performance monitoring and advanced analytics, while real-time labor tracking boosts overall productivity. The digitization of room logs further optimizes workflows, ensuring compliance with GMP regulations, and cutting-edge IoT technology enables automatic data capture from manufacturing environments. Additionally, users have the flexibility to design custom forms for streamlined data collection. As a cloud-native technology platform, SCW.AI effectively tackles common production challenges, significantly improving both visibility and operational performance within manufacturing settings. With SCW.AI, companies can adeptly manage the complexities inherent in contemporary manufacturing, fostering substantial enhancements across numerous operational dimensions and paving the way for future innovations.

CloudRail provides an all-encompassing, managed platform designed for collecting data from industrial environments, facilitating local data preprocessing and effortless transmission to various cloud services through a Plug&Play model. This platform is ideal for both new setups and existing legacy systems, utilizing industry standards such as OPC-UA to connect with modern machinery while also retrofitting older machines with extra sensors. With a library of over 12,000 sensor definitions and automated procedures for data normalization and device provisioning, CloudRail significantly reduces the time needed to link a machine to the cloud from several weeks to just a few hours. Additionally, in accelerating the return on investment for Industrial Internet of Things (IIoT) projects, CloudRail also incorporates a cloud-based device management system, allowing enterprise customers to effectively deploy, manage, and update thousands of edge devices worldwide. This innovative solution not only guarantees a smooth shift from the initial proof of concept to extensive IIoT environments but also improves operational efficiency by streamlining device management throughout the entire lifecycle, ultimately making it easier for organizations to adapt to evolving technological demands.