What is QAD Redzone?

Redzone has revolutionized the CPG, food, and beverage manufacturing sectors with its innovative digital production system, crafted for ongoing enhancements and lean manufacturing principles. Users have reported sustained productivity boosts exceeding 30% by empowering their frontline teams following a swift 90-day implementation period.

The Expected Benefits Include:
- Quick double-digit gains in productivity
- A collaborative framework that minimizes employee turnover
- An employee-driven culture that fosters continuous improvement, ensuring long-lasting results

By connecting various tiers of your organization through targeted modules focused on production, quality, and maintenance, you'll be able to detect and address potential issues proactively, preventing them from escalating into significant problems. This holistic approach not only enhances operational efficiency but also strengthens overall workplace morale.

Pricing

Free Trial Offered?:
Yes

Integrations

Offers API?:
Yes, QAD Redzone provides an API
No integrations listed.
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Screenshots and Video

Play Video Plantwide Overview Dashboard to Manage your entire facility from a birds' eye view of area or line. "Manage by exception" with clear indication that a line is winning (green), off target but within threshold (orange) or losing (red) against target. OEE Dashboard - main view for operators to monitor OEE to know whether they are winning (green) or losing (red) on an hour by hour basis. Note the highly visual red "Problem" indicating that a report is required and is still outstanding. Multi-media chat communications including marked up photo (or video) with video-conferencing view in the foreground. Note that chats are translated so senders type in their chosen language and readers read in theirs. High level quality inspection by line dashboard showing whether a required check was completed (green), failed (red) or missed (black) with orange indicating an SPC violation. Each can be drilldown into to show the details and notes. Maintenance pareto dashboard showing top losses by downtime category including lost time, product and value. Note the highly visual orange frame indicating that the red problem needs to be reported and remains until completed.board Example of the many continuous improvement or lean manufacturing tools such as this fishbone diagram digitized for effective root cause analysis.

Company Facts

Company Name:
QAD
Date Founded:
1979
Company Location:
United States
Company Website:
rzsoftware.com
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Product Details

Deployment
SaaS
iPhone
iPad
Training Options
Documentation Hub
Online Training
Webinars
On-Site Training
Support
Standard Support
Web-Based Support

Product Details

Target Company Sizes
Individual
1-10
11-50
51-200
201-500
501-1000
1001-5000
5001-10000
10001+
Target Organization Types
Mid Size Business
Small Business
Enterprise
Government
Startup
Supported Languages
Chinese (Mandarin)
Danish
Dutch
English
French
German
Hungarian
Japanese
Malay
Polish
Spanish
Thai

QAD Redzone Categories and Features

Standard Operating Procedure (SOP) Software

SPC Software

Corrective Actions (CAPA)
Data Entry
Data Linking
Data Management
Excel Loader
Job Management
OPC Data Collection
Performance Metrics
Point-of-Production Analysis
Real Time Data Collection
Regulatory Compliance

Quality Management Software

Audit Management
Complaint Management
Compliance Management
Corrective and Preventive Actions (CAPA)
Defect Tracking
Document Control
Equipment Management
ISO Standards Management
Maintenance Management
Risk Management
Supplier Quality Control
Training Management

OEE Software

Benchmarking
Cost Tracking
Downtime Tracking
Historical Reporting
Performance Metrics
Quality Control
Real Time Reporting
Root Cause Analysis
Trend Analysis
Work Order Management

Manufacturing Execution System

Document Management
Forecasting
Quality Control
Quote Management
Resource Management
Supplier Management
Supply Chain Management
Traceability

Inspection Software

Appointment Management
Customer Database
Dispatch Management
Equipment Tracking
Photos In Reports
Print on Site
Report Templates
Speech Recognition
Subcontractor Management

Gamification Software

Badge Management
Collaboration Tools
Contest Management
Feedback Management
For Call Centers
For Developers
For Education
For Onboarding
For Sales
Goal Setting / Tracking
Leaderboards / Activity Tracking
Performance Metrics
Rewards Management

Equipment Maintenance Software

Customer Database
Dispatch Management
Equipment Tracking
Inventory Control
Job Management
Maintenance Scheduling
Warranty Tracking
Work Order Management

Connected Worker Platform

QAD Redzone Customer Reviews

Write a Review
  • Reviewer Name: Clint B.
    Position: Continuous Improvement Coordinator
    Has used product for: 1-2 Years
    Uses the product: Daily
    Org Size (# of Employees): 100 - 499
    Feature Set
    Layout
    Ease Of Use
    Cost
    Customer Service
    Would you Recommend to Others?
    1 2 3 4 5 6 7 8 9 10

    I love using Redzone at work!

    Date: Oct 19 2019
    Summary

    If your company tracks OEE and Losses, and looking for an automated system... you'd be crazy not to contact Redzone. My plant has been doing TPM for almost 20 years, and we still had an OEE increase of 6% in the first year of Redzone.

    Positive

    Too many to list seriously... As the article mentioned, real time tracking. You are able to get in front of issues before they become serious. In the past we weren't able to review data until the next day. They have a chat feature on the application so all workers are able to communicate back and forth, from the processing side to the finished product side. Paperless quality checks!! Everything is done on an iPad that stays in the area with the worker. It has made my work life so much easier. The support team is very responsive and actually helpful. Oh Redzone does most of the items this article did not have checked. They have a bench marking system, it tracks real time losses (downtime) refreshes every 60 seconds. You can see what the OEE is for the week, day, line, machine center, shift, & run. They even have a knowledge base system built into the program for any questions you might have during your shift.

    Negative

    I feel like some items need to be added or improved. However they usually have 3-4 updates a year adding things that are needed. No Maintenance program yet, they are beta testing though. The system is engineered around sensor counts mainly, in a processing or a bulk area all counts would have to be put in manually for productivity.

    Read More...
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