List of the Top 3 Advanced Process Control (APC) Systems in 2025

Epicor Connected Process Control offers an intuitive software solution designed to create and manage digital work instructions while maintaining strict process control, effectively minimizing the chances of errors in operations. By integrating IoT devices, it captures comprehensive time studies and detailed process data, including images, at the task level, providing unprecedented real-time visibility and quality oversight. The eFlex system is versatile enough to accommodate countless product variations and thousands of components, catering to both component-based and model-based manufacturers alike. Furthermore, work instructions seamlessly connect to the Bill of Materials, guaranteeing that products are assembled correctly every time, even when modifications occur during production. This advanced system intelligently adapts to variations in models and components, ensuring that only the relevant work instructions for the current build at the station are presented, enhancing efficiency and accuracy throughout the manufacturing process. In this way, Epicor empowers manufacturers to maintain high standards of quality control while adapting to the dynamic nature of production demands.

MPCPy is a Python-based library specifically created to facilitate the testing and implementation of occupant-integrated model predictive control (MPC) in building systems. This innovative tool focuses on utilizing data-driven, simplified physical or statistical models to predict the performance of buildings and improve control methodologies. It consists of four key modules that offer object classes for tasks such as data importation, engagement with either real or simulated systems, estimation and validation of data-driven models, and optimization of control inputs. While MPCPy acts as a comprehensive integration platform, it relies on a variety of free, open-source third-party software for executing models, conducting simulations, implementing parameter estimation techniques, and optimizing solvers. This includes Python libraries for scripting and data manipulation, as well as specialized software solutions designed for specific functions. Importantly, the tasks involving modeling and optimization of physical systems are currently based on the requirements of the Modelica language, which significantly enhances the package's flexibility and capabilities. Overall, MPCPy empowers users to harness sophisticated modeling methods within a dynamic and cooperative environment, ultimately fostering improved building system performance. Furthermore, it opens up opportunities for researchers and practitioners alike to experiment with cutting-edge control strategies tailored to real-world scenarios.

Guidewheel's AI platform empowers you to maximize the potential of your current assets, cut expenses, and enhance your team's success. It offers the quickest route to optimizing factory operations. You can accurately monitor downtime and pinpoint root causes to boost efficiency and utilization. The platform enables precise forecasting of throughput and comparison of planned production against actual results. It allows for real-time monitoring of Overall Equipment Effectiveness (OEE) and provides insights into trends over time. You can keep track of cycles, cycle durations, and performance metrics relative to set goals. Additionally, it helps you oversee energy consumption while identifying opportunities to lower costs and usage. The system alerts you to maintenance concerns before they escalate, ensuring smooth operations. You can also monitor critical conditions such as temperature, flow, humidity, and pressure. By uncovering hidden capacity through the identification and resolution of issues like preventable downtimes, extended changeovers, and delayed starts, you can significantly enhance productivity. AI-driven notifications will alert your team when performance deviates from the established plan, enabling prompt corrective measures to maintain focus. Ultimately, timely delivery fosters strong customer trust and satisfaction, reinforcing the importance of operational excellence.