Epicor Advanced MES vs. Andon Tool

Epicor Advanced MES helps manufacturers improve production performance through real-time monitoring of plant operations, equipment, and manufacturing processes. Designed for plastic molders, repetitive manufacturers, and assembly operations involving multiple machines, the solution provides the visibility needed to better understand and manage shop floor performance. With access to real-time production and machine information, manufacturers can identify resource constraints, uncover additional capacity, track downtime, and reduce scrap and material waste. Advanced MES supports operational improvements by providing timely information on production status and equipment performance. The solution includes real-time scheduling, process monitoring, production visibility, and performance reporting capabilities. Users can review operational metrics and production details to support informed decision-making, while maintenance teams can access machine condition information to help plan preventive maintenance activities. Advanced MES also integrates with ERP, accounting, manufacturing estimating, and other business systems to help connect production activities with broader manufacturing operations.

The Andon Tool is an innovative web application aimed at improving communication and efficiency among manufacturing teams on the shop floor. Employees can effortlessly submit requests for production assistance from any internet-enabled device, which are then displayed on live boards in their respective departments; these requests can be addressed by assigned responders, while also keeping a detailed log of their status, responses, and completion timelines. Supervisors are equipped to track request activities through comprehensive reports that span various plants, departments, and work zones. Furthermore, the platform includes production schedule boards that depict employee shifts and job templates, daily KPI boards that monitor performance using a color-coded system, television dashboards, and extensive downtime logs that classify waste and facilitate Pareto analysis. Paid features are also offered, such as Skill Matrix tools for managing certifications and work instructions, along with the Continuous Improvement Board (C.I.B.) that fosters ongoing enhancement methodologies like the 5 Whys, fishbone diagrams, PDCA, and A3 reporting. This adaptable tool caters to a diverse array of users within the manufacturing industry, including floor operators, responders, supervisors, plant managers, and teams dedicated to continuous improvement initiatives, ensuring effective collaboration and workflow optimization among all parties involved. Ultimately, the Andon Tool not only aids organizations in refining their operations but also significantly boosts overall productivity and performance. Additionally, its user-friendly interface and real-time capabilities make it an essential resource for modern manufacturing environments.