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What is Layered Process Audit (LPA)?

Layered Process Audits (LPA) represent a specialized type of internal auditing focused on critical manufacturing processes. These audits can be conducted by various members of the organization, including individuals at the senior management level. Participants have the authority to create distinct layers, set the frequency and duration of the audits, define the number of auditors needed, determine the necessity of an approver, and design checklists that detail specific machines and production lines to be evaluated. The adoption of LPA signifies a notable cultural transformation that underscores the importance of quality control from the highest levels of management to the operational floor, with each layer reinforcing the relevance of activities taking place in different production zones. The four key elements that comprise LPA are vital to its implementation. By employing LPA, organizations can glean crucial insights into adherence to established manufacturing and assembly standards. The involvement of leadership is guaranteed as various management tiers actively engage in quality audits performed by operators. The frequency of these audits is adjustable based on the management level participating, allowing for customized oversight that meets specific organizational needs. Consequently, LPA not only drives continuous enhancements in quality but also plays a pivotal role in significantly lowering defect rates over time, thereby boosting the overall effectiveness of manufacturing operations. Moreover, the structured approach of LPA helps cultivate a culture of accountability and proactive problem-solving among employees.

What is EASE?

EASE is a cutting-edge platform designed for manufacturers to efficiently perform safety audits, layered process audits, and implement 5S practices. By utilizing real-time data, EASE enhances visibility and accountability across plant floors, fundamentally transforming how audits are conducted, responded to, and managed. Say goodbye to traditional methods involving pencils and paper; the EASE mobile application leads users through the auditing process, including how to address non-conformances. It also allows for the inclusion of annotated photos, which serve as visual proof of issues. Moreover, the platform features an issue tracking system that assigns problems to the appropriate personnel, ensuring they are resolved effectively. With interactive dashboards and customizable reports, users can access instant audit results categorized by line, plant, or region, as well as gain valuable insights into their business units. Additionally, this streamlined approach not only saves time but also enhances overall operational efficiency, making EASE an essential tool for modern manufacturing.

Media

Media

Integrations Supported

ADP Workforce Now

Integrations Supported

ADP Workforce Now

API Availability

Has API

API Availability

Has API

Pricing Information

$8000
Free Trial Offered?
Free Version

Pricing Information

Pricing not provided.
Free Trial Offered?
Free Version

Supported Platforms

SaaS
Android
iPhone
iPad
Windows
Mac
On-Prem
Chromebook
Linux

Supported Platforms

SaaS
Android
iPhone
iPad
Windows
Mac
On-Prem
Chromebook
Linux

Customer Service / Support

Standard Support
24 Hour Support
Web-Based Support

Customer Service / Support

Standard Support
24 Hour Support
Web-Based Support

Training Options

Documentation Hub
Webinars
Online Training
On-Site Training

Training Options

Documentation Hub
Webinars
Online Training
On-Site Training

Company Facts

Organization Name

Omnex Systems

Date Founded

1987

Company Location

United States

Company Website

www.omnexsystems.com/products/layered-process-audits-software

Company Facts

Organization Name

Ease Inc.

Date Founded

1986

Company Location

United States

Company Website

www.ease.io

Categories and Features

Audit

Alerts / Notifications
Audit Planning
Compliance Management
Dashboard
Exceptions Management
Forms Management
Issue Management
Mobile Access
Multi-Year Planning
Risk Assessment
Workflow Management

Categories and Features

Audit

Alerts / Notifications
Audit Planning
Compliance Management
Dashboard
Exceptions Management
Forms Management
Issue Management
Mobile Access
Multi-Year Planning
Risk Assessment
Workflow Management

Manufacturing

Accounting Integration
ERP
MES
MRP
Maintenance Management
Purchase Order Management
Quality Management
Quotes/Estimates
Reporting/Analytics
Safety Management
Shipping Management

Manufacturing Intelligence

Aggregation
Analysis
Contextualization
KPIs
Propagation
Visualization

Quality Management

Audit Management
Complaint Management
Compliance Management
Corrective and Preventive Actions (CAPA)
Defect Tracking
Document Control
Equipment Management
ISO Standards Management
Maintenance Management
Risk Management
Supplier Quality Control
Training Management

Safety Management

Audit Management
Corrective / Preventive Actions
Incident Management
Injury Reporting
Inspection Management
OSHA Recordkeeping
Safety Risk Assessment
Training Management

Work Instructions

Branding & Style Sheets
Content Management System
Drag and Drop
Dynamic Tags
Employee Feedback
Guide Approval Workflows
Media Editor
Multi-Brand Publishing
Rich Text Editor
SSO (SAML)
Translations
User Management
Version Control

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