Pulsar vs. Epicor Advanced MES

Pulsar is a state-of-the-art platform designed for real-time machine monitoring and Overall Equipment Effectiveness (OEE), facilitating a cloud connection that offers manufacturers in-depth insights into their production floor operations, machinery condition, and efficiency levels. This innovative system allows users to detect issues, minimize downtime, and boost productivity without relying on manual logs or spreadsheets. It integrates industrial IoT sensors and hardware that can seamlessly connect to any machine, irrespective of its model, age, or type, and does so without requiring changes to existing PLCs. The data gathered encompasses crucial metrics such as availability, performance, speed, cycle counts, downtime causes, and production output, all of which are displayed on intuitive dashboards accessible from multiple devices. Pulsar’s software consistently tracks key manufacturing KPIs, including OEE, utilization, throughput, and quality, while also providing advanced real-time analytics and historical data reporting. Furthermore, the platform includes customizable alerts that can be transmitted via SMS, email, or shown on TV dashboards, in addition to a digital Andon system that enables teams to swiftly identify and tackle production issues as they emerge, thus promoting a more agile manufacturing environment. By harnessing this technology, manufacturers not only refine their operations but also cultivate a proactive culture centered around ongoing improvement and innovation in their processes. The integration of such advanced analytics equips teams with actionable insights, ultimately leading to enhanced decision-making and operational excellence.

Epicor Advanced MES helps manufacturers improve production performance through real-time monitoring of plant operations, equipment, and manufacturing processes. Designed for plastic molders, repetitive manufacturers, and assembly operations involving multiple machines, the solution provides the visibility needed to better understand and manage shop floor performance. With access to real-time production and machine information, manufacturers can identify resource constraints, uncover additional capacity, track downtime, and reduce scrap and material waste. Advanced MES supports operational improvements by providing timely information on production status and equipment performance. The solution includes real-time scheduling, process monitoring, production visibility, and performance reporting capabilities. Users can review operational metrics and production details to support informed decision-making, while maintenance teams can access machine condition information to help plan preventive maintenance activities. Advanced MES also integrates with ERP, accounting, manufacturing estimating, and other business systems to help connect production activities with broader manufacturing operations.