Top Epicor Connected Process Control Alternatives

Epicor Advanced MES helps manufacturers improve production performance through real-time monitoring of plant operations, equipment, and manufacturing processes. Designed for plastic molders, repetitive manufacturers, and assembly operations involving multiple machines, the solution provides the visibility needed to better understand and manage shop floor performance. With access to real-time production and machine information, manufacturers can identify resource constraints, uncover additional capacity, track downtime, and reduce scrap and material waste. Advanced MES supports operational improvements by providing timely information on production status and equipment performance. The solution includes real-time scheduling, process monitoring, production visibility, and performance reporting capabilities. Users can review operational metrics and production details to support informed decision-making, while maintenance teams can access machine condition information to help plan preventive maintenance activities. Advanced MES also integrates with ERP, accounting, manufacturing estimating, and other business systems to help connect production activities with broader manufacturing operations.

Gain immediate insights into the performance of your manufacturing floor with the Shoplogix smart factory platform, which empowers manufacturers to enhance overall equipment effectiveness, cut down operational expenses, and boost profitability. This platform enables real-time visualization, integration, and action on production and machine performance, making it a trusted ally for manufacturers aiming to enhance efficiency in their factories. By leveraging analytics and real-time visual data, you can gain crucial insights that facilitate well-informed decision-making. Uncover untapped potential on the shop floor to accelerate your time-to-value significantly. Through a commitment to education, training, and data-centric decisions, you can foster a culture of continuous improvement within your organization. Make the Shoplogix Smart Factory Platform the cornerstone of your digital transformation journey, allowing you to thrive in the competitive i4.0 landscape. Furthermore, streamline data collection and interoperability with various manufacturing technologies by connecting to any device or piece of equipment, ensuring a seamless flow of information. Automate the monitoring, reporting, and analysis of machine states to effortlessly track production in real-time, enhancing your operational capabilities even further. In doing so, you position your manufacturing processes for sustained growth and innovation.

VKS streamlines the transition from traditional paper-based work instructions to a fully digital factory environment. Our visual work instruction solution offers numerous advantages, such as eliminating the need for paper entirely. By utilizing digital formats, organizations can achieve superior outcomes, including a remarkable reduction in defects by as much as 95% through in-process quality checks. Additionally, standardizing best practices can lead to a productivity boost of 20%. With our system, you can monitor your processes with complete accuracy and gain real-time control over operations. This advancement facilitates quicker and more precise operational decision-making while also helping to capture essential tribal knowledge, effectively bridging the skills gap within your workforce. Furthermore, the transition to digital not only enhances efficiency but also fosters a culture of continuous improvement across the organization.

Evocon is a cloud-based solution designed for monitoring production, assisting manufacturing firms in enhancing their operational efficiency. By automating and digitizing the process of gathering data from production machines, Evocon ensures that this information is seamlessly transferred to the cloud, allowing manufacturers to access it in real-time, whether they are on-site or working remotely. Furthermore, the platform visualizes this data in a user-friendly manner, making it actionable for users. This capability enables manufacturers to monitor downtime, minimize costs, and optimize their production equipment usage effectively. Additionally, it provides a foundation for informed decision-making, highlighting where to allocate resources and identifying which areas require the most focus for improvement. Through enhanced transparency, Evocon empowers organizations to chart a course based on their data insights. With over a decade of expertise in production monitoring, Evocon has been adopted in more than 50 countries and spans 14 diverse industries, all while offering support in 18 languages to cater to a global audience. This extensive reach underscores the platform's adaptability and effectiveness in various manufacturing environments.

Discover the perfect MRP solution designed specifically for small manufacturers! MRPeasy provides a cost-effective, intuitive, and cloud-based MRP system customized for the unique needs of small manufacturing enterprises. Easily convert customer orders into manufacturing orders, with the system handling the scheduling automatically. It efficiently manages inventory by booking items as needed, and can generate purchase orders if required. With real-time requirements in mind, MRPeasy offers both forward and backward scheduling options, while automated checks make certain that workers, workstations, and materials are readily available. Keep a detailed view of all your operations at any moment! Additionally, MRPeasy seamlessly integrates with leading accounting software like QuickBooks and Xero, as well as e-commerce platforms such as Shopify and WooCommerce, creating a comprehensive business management solution that fulfills all your operational needs. This integration not only enhances efficiency but also streamlines processes across various aspects of your business.

MV2 serves as a highly efficient and powerful Manufacturing Execution System (MES) designed to optimize the utilization of current resources and processes without the expense of additional automation or workforce expansion. This MES seamlessly integrates with PLC-level systems and existing Microsoft F&O ERP, enabling real-time monitoring and management of personnel and machinery throughout the manufacturing facility. It acts as a software platform that links, observes, and synchronizes the intricate systems, data exchanges, and personnel on the shop floor. The primary function of an MES is to manage and streamline the execution of manufacturing tasks, thereby enhancing overall production efficiency within the factory. By utilizing MES, shop floor employees can concentrate on their tasks rather than being distracted by excessive reading or data entry, which ultimately leads to a more efficient work environment. Furthermore, the integration of MV2 MES fosters a more connected and responsive manufacturing ecosystem, allowing for better decision-making and resource allocation.

M1 is an ERP software available as a subscription in the cloud or as an on-premise solution, designed specifically for manufacturers to unify their business operations and centralize data within a single system. This platform facilitates the coordination and sharing of information across multiple business functions including sales, inventory management, scheduling, production, and shipping. Ideal for small to medium-sized manufacturers who operate with repetitive, make-to-stock, make-to-order, and engineer-to-order processes, M1 offers a robust product configurator that automates multi-level configurations derived from a BOM, encompassing all sub-assemblies. After using the configurator wizard, users can further refine their configurations by adding custom rules and formulas. In addition to these features, M1 includes MRP, BAM, complimentary "view only" licenses for users who need report access without editing capabilities, and "Smart Screen Technology" that intuitively adjusts screens based on user inputs. Furthermore, the M1 Design Studio allows for system customization without delving into the source code or needing advanced programming skills. With M1, users also benefit from integrations with unique tools like Alora Machine Intelligence, Avalara, uniPoint, KnowledgeSync, and Net1, enhancing the overall functionality and adaptability of the software. This comprehensive suite of features positions M1 as a versatile solution for manufacturers looking to optimize their operations.

The PINpoint MES solution is comprised of the PINpoint V5 MMES Software along with specialized Targeted Services, both of which can greatly enhance production efficiency and product quality. This innovative solution effectively addresses and resolves issues related to production scheduling and sequencing permanently. It empowers your top operators by leveraging their vast knowledge and expertise in the field. Furthermore, it helps pinpoint inefficiencies within your processes and standard practices, allowing for their removal. By minimizing the need for constant "fire fighting," the solution promotes a culture of continuous improvement, which leads to a significant boost in operator engagement. These remarkable outcomes have been achieved by leading manufacturers that have integrated PINpoint MES solutions into their Industry 4.0 digital transformations. You can experience these benefits as well! Best of all, our solution starts delivering tangible results right from Day 1. Additionally, the implementation process is designed to be seamless, ensuring that your team can quickly adapt and thrive.

ProShop is an innovative, cloud-based management system that seamlessly integrates ERP and MES functionalities, specifically tailored for manufacturing firms operating in regulated industries. Developed right on the shop floor, ProShop stands out as a unique solution unlike any other available today. It excels in managing intricate manufacturing settings more effectively than competing products, offering unparalleled visibility into all facets of your manufacturing operations. Often referred to as a Digital Manufacturing Ecosystem, ProShop operates entirely paperlessly and merges the capabilities of ERP, MES, and QMS with various other software solutions. This comprehensive system is ideal for machine shops, fabricators, job shops, contract manufacturers, and other organizations in regulated fields that require stringent process management and demand precise, timely data to facilitate the most lucrative decision-making. By adopting ProShop, businesses can significantly enhance their operational efficiency and competitiveness in the market.

Since 1994, Predator Software has been at the forefront of automating manufacturing processes globally. Their pioneering software applications have garnered multiple awards, showcasing their innovative approach. As a prominent player in Industry 4.0, lean manufacturing, and industrial networking, Predator Software offers a comprehensive suite of solutions. Their SFC technology encompasses a range of capabilities, including CNC networking, overall equipment effectiveness (OEE) monitoring, data collection, machine simulation and verification, tool management, and gage crib management. Additionally, they provide traveler management, CNC post-processing, flexible manufacturing systems, and robotic cell control software, demonstrating their commitment to enhancing operational efficiency and productivity in manufacturing environments. With a focus on continuous improvement, Predator Software is poised to drive the future of manufacturing technology.

iBase-t is a reputable source of software solutions tailored for manufacturers operating in highly regulated and complex environments. Their manufacturing execution system, Solumina, significantly enhances productivity, compliance, and quality by providing supervisors, operators, and plant managers with the necessary visibility to optimize their performance. By utilizing Solumina, users benefit from precise work instructions, streamlined paperless processes, and real-time data. Moreover, it seamlessly integrates with various systems, including Maintenance, Repair and Overhaul, Manufacturing Execution Systems, Operations Management, Supplier Quality Management, and Enterprise Quality Management Systems (EQMS), ensuring a comprehensive approach to manufacturing excellence. This holistic integration not only supports operational efficiency but also fosters a culture of continuous improvement across all levels of the organization.

Bringing innovative products to market in heavily regulated sectors often feels like an unending series of compromises. However, MasterControl's GxP software streamlines workflows, ensuring that you don't have to sacrifice quality for cost or innovation in the face of regulation. With a perfect blend of completeness and connectivity, combined with a focus on flexibility and speed, MasterControl Quality Excellence turns quality data and processes into a significant competitive advantage. The journey toward modernizing your manufacturing operations begins with advanced software solutions. MasterControl Manufacturing Excellence simplifies the digital transformation of manufacturing, covering everything from work orders and production records to logbooks and work instructions, making it the most straightforward approach to digitizing your manufacturing processes.

Address issues as they arise with immediate insights from the production floor. Mingo Smart Factory stands out as the most user-friendly and quickly deployable manufacturing analytics system that scales effortlessly with your needs. This productivity platform offers a plug-and-play solution that integrates smoothly with your existing hardware setup. Mingo acts as a powerful manufacturing productivity and analytics tool that delivers real-time insights into the factory environment, helping to minimize downtime, enhance timely deliveries, and boost profitability for manufacturers. Mingo empowers production facilities with analytics and software tailored for manufacturing productivity, allowing businesses to start with small steps, envision grand goals, and accelerate their progress. Beyond being mere software, Mingo incorporates sensors designed to modernize older machinery, bringing them up to date with current technology. This digital toolkit is essential for reducing downtime, providing real-time visibility, replacing outdated Excel systems, unlocking capacity, and enhancing Overall Equipment Effectiveness (OEE). By utilizing Mingo, companies can decrease waste, improve operational efficiency, and propel their next stage of growth. All of this is achievable through a single, comprehensive platform, making it hard to believe you ever managed your factory without its remarkable capabilities. The ease of use and efficiency of Mingo can transform how you operate, paving the way for future innovations.

4Industry empowers your manufacturing processes by seamlessly connecting your workforce and machinery, leading to a significant boost in Overall Equipment Effectiveness (OEE). Through our Continuous Improvement approach, your Total Productive Manufacturing (TPM) can be refined daily by effectively capturing and analyzing data. The 4Industry Suite provides a comprehensive manufacturing engagement platform, featuring tools for addressing anomalies, implementing counter measures, and driving improvements, all of which can be streamlined through intelligent workflows. With ServiceNow's integration capabilities, the system offers boundless opportunities for scalability. Our mission at 4Industry is dedicated to assisting clients in developing innovative solutions to reach top-tier manufacturing standards. As we envision the future of 4Industry, we focus on mobile-centric enhancements that not only elevate the operator's experience but also enable our customers to achieve increased production levels while minimizing safety risks. This commitment to innovation and excellence is at the core of what we do.

GEN-OPS 1 delivers exceptional Lean SaaS solutions that enhance the stability of your Lean framework. Having been in operation for a decade, it serves a diverse range of industries, including manufacturing, logistics, mining, aviation, and healthcare. The platform simplifies the creation of standard operating procedures, which results in a safer and more efficient workforce while boosting both quality and productivity. With an affordable monthly subscription, our service facilitates the easy development, sharing, and governance of standards. The exciting aspects include continuous improvement, sharing of best practices, and authorization processes, while we take care of the more tedious tasks such as governance, version control, alerts, emails, rendering, and data storage. By leveraging GEN-OPS 1, your organization can focus on innovation and growth without getting bogged down by administrative burdens.

Tulip offers a versatile, no-code platform for frontline operations that empowers manufacturers to develop user-friendly applications designed to assist workers, gather data from both machines and personnel, and monitor performance metrics in relation to key performance indicators (KPIs). This innovative solution enables organizations to undergo digital transformation in just a few days, facilitating immediate insights into their operational processes, enhancing productivity, minimizing mistakes, and fostering ongoing improvements. Furthermore, by utilizing Tulip, companies can streamline their workflows and adapt quickly to changing demands in the manufacturing landscape.

Predator MDC serves as an advanced software solution for monitoring machines in real-time. It seamlessly gathers, visualizes, and analyzes live manufacturing data from the shop floor, including metrics such as OEE, idle time, and machine downtime. By offering precise productivity metrics and key performance indicators, Predator MDC enhances manufacturing processes, enabling informed decision-making and operational improvements. This software keeps you updated on your manufacturing efficiency, evaluating machine utilization, worker productivity, and overall production rates. Additionally, Predator MDC facilitates the comparison of continuous improvement outcomes in lean manufacturing initiatives. It transforms real-time data into actionable insights across various metrics and KPIs, focusing on availability, quality, and performance. With just a few clicks, users can easily access detailed KPIs for individual machines as well as aggregated metrics for entire departments spanning multiple facilities, allowing for a comprehensive overview of manufacturing performance. This capability fosters a deeper understanding of operational strengths and areas that may need enhancement.

NoMuda VisualFactory is an innovative Lean Manufacturing Software designed to assist intricate assembly firms in adopting lean methodologies in an easy, uniform, and enduring way. Our clients experience enhanced oversight of their production processes, achieving productivity improvements of 6–10% while significantly reducing manufacturing mistakes. Additionally, we offer real-time insights for both shop floor personnel and management regarding production progress. Our partnerships extend to some of the leading manufacturers worldwide, with successful implementations in regions such as North America, Europe, and India. To explore the advantages firsthand, reach out to us for a personalized demonstration that showcases how we can transform your operations.

Scytec DataXchange, an OEE and analytic machine monitoring system available both in the cloud and on-premises, leverages cutting-edge IIoT technology to enhance equipment efficiency, utilization, and overall productivity on the shop floor. This versatile system is compatible with a wide range of manufacturing machines, including CNCs, PLCs, robots, welders, and even manual equipment. Users can establish tailored data entry rules to automatically gather shop floor information through both wired and wireless connections, supporting MTConnect and Fanuc FOCAS machines alongside older and manually operated devices. DataXchange offers comprehensive OEE reports, charts, dashboards, and alerts necessary for in-depth analysis of machine performance. Additionally, it facilitates timely notifications to keep operators informed about key metrics. This adaptability makes it suitable for both small facilities and large-scale multi-site operations, ensuring that businesses of all sizes can optimize their manufacturing processes. In essence, DataXchange provides a robust solution for enhancing productivity while simultaneously streamlining data collection and analysis.

MANUFACTURO is an innovative, cloud-driven software platform tailored for the rapidly evolving manufacturing sector. This cutting-edge solution aims to meet the demands of a fast-paced industry, providing tools that enhance flexibility and adaptability.

Guidewheel's AI platform empowers you to maximize the potential of your current assets, cut expenses, and enhance your team's success. It offers the quickest route to optimizing factory operations. You can accurately monitor downtime and pinpoint root causes to boost efficiency and utilization. The platform enables precise forecasting of throughput and comparison of planned production against actual results. It allows for real-time monitoring of Overall Equipment Effectiveness (OEE) and provides insights into trends over time. You can keep track of cycles, cycle durations, and performance metrics relative to set goals. Additionally, it helps you oversee energy consumption while identifying opportunities to lower costs and usage. The system alerts you to maintenance concerns before they escalate, ensuring smooth operations. You can also monitor critical conditions such as temperature, flow, humidity, and pressure. By uncovering hidden capacity through the identification and resolution of issues like preventable downtimes, extended changeovers, and delayed starts, you can significantly enhance productivity. AI-driven notifications will alert your team when performance deviates from the established plan, enabling prompt corrective measures to maintain focus. Ultimately, timely delivery fosters strong customer trust and satisfaction, reinforcing the importance of operational excellence.

Q.Shop, which was formerly known as Quince Shop Floor Data Collector, is a specialized software solution tailored for the manufacturing industry, particularly for those involved in repair and overhaul operations. The processes associated with repair and overhaul can often be demanding and intricate. Q.Shop serves as a comprehensive data collection platform that consolidates shop floor inspection protocols, process manuals, work instructions, and machinery data into one cohesive system. This integration enhances traceability and fosters improved collaboration among technicians, supervisors, and managers alike. Additionally, Q.Shop provides a scheduling feature that organizes both jobs and employee shifts. By streamlining operational efficiency, it ensures that machine use and staff assignments are optimized. Operators are allocated to tasks based on their qualifications, expertise, and the certifications they hold. Furthermore, Q.Shop boosts overall productivity by delivering a scheduling solution that best fits the existing workforce, equipment availability, inventory levels, and sales demands, enabling businesses to operate more effectively. Ultimately, this software not only simplifies daily operations but also supports strategic decision-making in resource management.

Navigating the intricacies of industrial processes poses a considerable challenge for companies aiming to remain agile in response to market needs while also maintaining economic viability. To tackle these challenges effectively, manufacturers must refine their production methods, allowing for a broader selection of high-value products and the capacity to handle shorter production runs. It is crucial for them to boost productivity, optimize their operational efficiency, and improve product quality to the highest level achievable with their current equipment. This goal can be accomplished by maximizing equipment uptime and enabling smoother transitions, all while minimizing waste. Additionally, there is a growing public demand for manufacturers to reduce their environmental impact and comply with stringent emissions standards. Rockwell Automation's Pavilion8® Model Predictive Control (MPC) technology acts as a sophisticated intelligence layer that integrates seamlessly with automation systems, continually guiding the plant towards a range of business objectives, including cost reduction, lower emissions, consistent quality, and enhanced production—all in real time. This cutting-edge methodology not only boosts operational efficiency but also aligns with sustainability goals, strategically positioning manufacturers for triumph in a rapidly changing marketplace. As the industry evolves, embracing such innovative technologies will be vital for maintaining competitive advantage.

Zaptic equips your manufacturing floor with valuable, easily accessible data that drives consistent performance. Address critical issues faced in modern manufacturing, including workforce shortages and efficiency concerns: - Enhance transparency on the shop floor by transitioning daily tasks to digital formats - Evaluate and respond effectively - Adhere to established standards while fostering ongoing improvement By prioritizing empowered execution and providing clear actionable insights, Zaptic facilitates the digitalization of tasks related to safety, knowledge management, employee onboarding, and compliance, ultimately transforming how you operate.

Operations1 is an AI-powered Connected Worker Platform (worker assistance system / SOP management software) for manufacturing companies. The platform serves as the central execution layer for all worker-led processes on the shopfloor: digital work instructions, checklists, and inspection reports are created via a drag-and-drop editor, version-controlled, and delivered directly to the workstation through an offline-capable app. Workers are guided step by step through assembly, quality inspection, or maintenance, with every execution automatically generating an audit-proof report. Integrated AI features support workers and process owners along the entire workflow, from document creation to execution. Over 160 companies worldwide rely on Operations1, including Daimler Truck, Trumpf, Liebherr, Krones, and ThyssenKrupp from industries such as mechanical and plant engineering, automotive supply, and industrial goods manufacturing. They achieve measurably higher output, lower defect rates, shorter training times, and significantly less manual documentation effort. As an official SAP partner, Operations1 integrates seamlessly into ERP, MES, CAQ, and DMS systems via bidirectional interfaces. ISO 27001 certified, GDPR-compliant, hosted on Microsoft Azure in the EU.

Ansomat represents a cutting-edge manufacturing solution designed to aid operators in maneuvering through complex assembly and production processes by utilizing digital work instructions, smart workstation technologies, and integrated tools tailored for the shop floor. This innovative platform minimizes manual production errors by supplying real-time direction and oversight of operator activities, ensuring that each segment of the assembly procedure is executed with precision and consistency. It revolutionizes conventional paper-based instructions and fragmented documentation into interactive digital formats, delivering clear, step-by-step guidance complemented by various visual aids such as images, videos, augmented reality overlays, and interactive confirmations. Additionally, the Ansomat Management System streamlines the creation, modification, versioning, and distribution of these instructions across multiple production sites, allowing engineers to monitor and update workflows remotely while maintaining uniform execution across diverse factories and production locations. Beyond boosting production efficiency, Ansomat actively cultivates a more engaged and informed workforce by equipping them with essential tools that enhance their capabilities and success. This dual focus on operational excellence and workforce empowerment encapsulates the transformative potential of modern manufacturing solutions.

Cetec ERP is a cloud-based solution designed for enterprise resource planning in manufacturing, specifically targeting small to medium-sized enterprises. This comprehensive ERP system aids manufacturers in effectively managing various processes tailored to their industry, such as handling bills of materials, job costing and quoting, supply chain oversight, inventory management, procurement, shop floor operations, and quality control. Its user-friendly web-based platform ensures that learning and implementation are straightforward, resulting in significantly lower costs compared to other ERPs that offer similar functionalities. In contrast to conventional ERPs, Cetec ERP emphasizes operational efficiency, providing added benefits to SMB manufacturers through contemporary technology, accessible interfaces, real-time data analytics, robust cost accounting, and fully integrated workflows. This adaptable platform is equipped with a wide array of features that serve diverse manufacturing sectors, including electronics contract manufacturing, aerospace and defense, medical device OEMs, machine shops, and more. Monthly subscription services come with comprehensive support through various channels, including email, phone, and online resources, ensuring businesses can easily access assistance when needed. With its innovative approach, Cetec ERP stands out as a valuable tool for manufacturers looking to streamline their operations and enhance productivity.

The launch of Augmentir™, a pioneering AI-Powered Connected Worker Platform tailored for industrial enterprises, marks a significant advancement in the field. What sets Augmentir apart is its integration of augmented reality with artificial intelligence and machine learning, creating a distinctive solution. This innovative platform empowers frontline workers to enhance the quality of their work and boost productivity, fostering a culture of continuous improvement across the organization. Moreover, Augmentir provides intelligent guidance and support for frontline employees across various industrial scenarios, seamlessly bridging the gap between the shop floor and the field. In doing so, it not only streamlines operations but also enhances overall workforce efficiency.

ACTouch is a powerful Cloud Manufacturing ERP Software crafted to aid companies in discrete manufacturing, process manufacturing, or heavy engineering in their transition from outdated and expensive on-premise systems. In today's fiercely competitive market, it's essential for businesses to confront challenges proactively, and a robust ERP system equips them with the essential resources to excel. This innovative solution improves manufacturing efficiency by integrating key aspects such as supply chain management with production planning, sales, procurement, and financial processes. ACTouch Cloud ERP is recognized as a leading manufacturing ERP software, featuring a comprehensive suite that consolidates order and lead management, purchasing and procurement, production controls, inventory management, finance, warehousing, along with import and export functions. By embracing ACTouch, companies can optimize their workflows and set themselves up for long-term success in a rapidly changing landscape. Additionally, the software’s intuitive interface and sophisticated capabilities empower organizations to leverage data analytics for informed decision-making, ultimately fostering enhanced operational efficiency and growth. As industries continue to evolve, having a reliable ERP like ACTouch becomes increasingly vital for maintaining a competitive edge.

Weasl is a cutting-edge platform tailored for manufacturers, aiming to improve connectivity among employees by digitizing workflows in production and assembly. It offers digital work instructions that guide operators through a variety of tasks and orders, featuring conditional steps, validations, quality checkpoints, and inspection protocols. While performing their duties, teams can efficiently collect data regarding production, materials, and quality, as well as document finished tasks and track order statuses alongside productive time. Additionally, the platform supports comprehensive management of orders, bills of materials, work plans, and assignments for both personnel and workstations, including avenues for feedback and facilitating shift transitions. Weasl also integrates smoothly with ERP and MES systems, allowing for seamless data and order exchanges via its REST API and Weasl Connect, while enabling machines, tools, and sensors to link through interfaces such as OPC UA and MQTT. Manufacturers can choose to utilize this browser-based platform on its own or meld it with their current shop-floor systems, with an option for on-premises deployment that ensures a customized fit for various operational demands. This level of adaptability not only helps manufacturers streamline their production workflows but also positions them to respond effectively as their needs change and grow over time, fostering a more efficient manufacturing environment.