Top SmartMon Alternatives

Gain immediate insights into the performance of your manufacturing floor with the Shoplogix smart factory platform, which empowers manufacturers to enhance overall equipment effectiveness, cut down operational expenses, and boost profitability. This platform enables real-time visualization, integration, and action on production and machine performance, making it a trusted ally for manufacturers aiming to enhance efficiency in their factories. By leveraging analytics and real-time visual data, you can gain crucial insights that facilitate well-informed decision-making. Uncover untapped potential on the shop floor to accelerate your time-to-value significantly. Through a commitment to education, training, and data-centric decisions, you can foster a culture of continuous improvement within your organization. Make the Shoplogix Smart Factory Platform the cornerstone of your digital transformation journey, allowing you to thrive in the competitive i4.0 landscape. Furthermore, streamline data collection and interoperability with various manufacturing technologies by connecting to any device or piece of equipment, ensuring a seamless flow of information. Automate the monitoring, reporting, and analysis of machine states to effortlessly track production in real-time, enhancing your operational capabilities even further. In doing so, you position your manufacturing processes for sustained growth and innovation.

ProShop is an innovative, cloud-based management system that seamlessly integrates ERP and MES functionalities, specifically tailored for manufacturing firms operating in regulated industries. Developed right on the shop floor, ProShop stands out as a unique solution unlike any other available today. It excels in managing intricate manufacturing settings more effectively than competing products, offering unparalleled visibility into all facets of your manufacturing operations. Often referred to as a Digital Manufacturing Ecosystem, ProShop operates entirely paperlessly and merges the capabilities of ERP, MES, and QMS with various other software solutions. This comprehensive system is ideal for machine shops, fabricators, job shops, contract manufacturers, and other organizations in regulated fields that require stringent process management and demand precise, timely data to facilitate the most lucrative decision-making. By adopting ProShop, businesses can significantly enhance their operational efficiency and competitiveness in the market.

SafetyChain stands out as the leading platform for plant management, enhancing yield, boosting productivity, and ensuring regulatory compliance for process manufacturers. With a proven track record, over 1,500 facilities have placed their trust in SafetyChain. This unique enterprise solution seamlessly integrates production, quality assurance, safety, and supplier management into one cohesive system, setting a new standard in the industry. Moreover, its innovative features facilitate real-time decision-making, allowing organizations to respond swiftly to challenges.

Since 1994, Predator Software has been at the forefront of automating manufacturing processes globally. Their pioneering software applications have garnered multiple awards, showcasing their innovative approach. As a prominent player in Industry 4.0, lean manufacturing, and industrial networking, Predator Software offers a comprehensive suite of solutions. Their SFC technology encompasses a range of capabilities, including CNC networking, overall equipment effectiveness (OEE) monitoring, data collection, machine simulation and verification, tool management, and gage crib management. Additionally, they provide traveler management, CNC post-processing, flexible manufacturing systems, and robotic cell control software, demonstrating their commitment to enhancing operational efficiency and productivity in manufacturing environments. With a focus on continuous improvement, Predator Software is poised to drive the future of manufacturing technology.

Bringing innovative products to market in heavily regulated sectors often feels like an unending series of compromises. However, MasterControl's GxP software streamlines workflows, ensuring that you don't have to sacrifice quality for cost or innovation in the face of regulation. With a perfect blend of completeness and connectivity, combined with a focus on flexibility and speed, MasterControl Quality Excellence turns quality data and processes into a significant competitive advantage. The journey toward modernizing your manufacturing operations begins with advanced software solutions. MasterControl Manufacturing Excellence simplifies the digital transformation of manufacturing, covering everything from work orders and production records to logbooks and work instructions, making it the most straightforward approach to digitizing your manufacturing processes.

Address issues as they arise with immediate insights from the production floor. Mingo Smart Factory stands out as the most user-friendly and quickly deployable manufacturing analytics system that scales effortlessly with your needs. This productivity platform offers a plug-and-play solution that integrates smoothly with your existing hardware setup. Mingo acts as a powerful manufacturing productivity and analytics tool that delivers real-time insights into the factory environment, helping to minimize downtime, enhance timely deliveries, and boost profitability for manufacturers. Mingo empowers production facilities with analytics and software tailored for manufacturing productivity, allowing businesses to start with small steps, envision grand goals, and accelerate their progress. Beyond being mere software, Mingo incorporates sensors designed to modernize older machinery, bringing them up to date with current technology. This digital toolkit is essential for reducing downtime, providing real-time visibility, replacing outdated Excel systems, unlocking capacity, and enhancing Overall Equipment Effectiveness (OEE). By utilizing Mingo, companies can decrease waste, improve operational efficiency, and propel their next stage of growth. All of this is achievable through a single, comprehensive platform, making it hard to believe you ever managed your factory without its remarkable capabilities. The ease of use and efficiency of Mingo can transform how you operate, paving the way for future innovations.

We are excited to unveil the first-ever OEE reporting system that operates on a dollar-based model, which allows for immediate calculation and recording of all OEE metrics. This cutting-edge methodology converts all manufacturing losses into monetary terms, facilitating efficient integration and prioritization of these losses so that plant teams can focus on the most significant opportunities for improvement. Moreover, it provides real-time insights into product costing, organized by both process and product categories. This solution can function autonomously or enhance existing plant systems, making it adaptable enough for implementation in a single facility or across an entire organization. Its design allows for easy replication and data aggregation across multiple sites to a centralized enterprise server, thereby promoting a thorough understanding of operational efficiency. In addition to refining reporting processes, such a system equips decision-makers with actionable insights that can fuel ongoing improvement efforts, ultimately leading to increased competitiveness in the market. By embracing this innovative solution, organizations can not only optimize their operations but also foster a culture of continuous enhancement.

With over two decades of expertise in designing and implementing Manufacturing Execution Systems (MES), Mapex specializes in capturing and analyzing essential data related to production control, planning, quality, and maintenance in the manufacturing industry. Our mission is to support industrial firms in their journey toward digital transformation by offering a technological platform that not only cuts costs but also enhances the efficiency of production facilities, ensuring they remain competitive in the era of Industry 4.0. The array of Mapex products is organized into functional modules, each capable of functioning independently while also seamlessly integrating with a variety of ERP systems. This comprehensive suite addresses all the control needs of modern plants, effectively transforming them into intelligent, automated factories that meet contemporary demands. By leveraging our solutions, companies can gain valuable insights that drive operational excellence and foster innovation in their manufacturing processes.

Transform your shop floor operations to enhance agility, achieve operational excellence, improve compliance with quality standards, and maximize your return on investment. SFactrix is crafted to be user-friendly for business users, allowing for swift configuration of your plant’s organizational setup; all you need to do is create an account and establish your plant structure independently. As a cloud-based software solution, it requires no downloads, installations, or technical expertise to get started. Ditch the outdated paper records and unreliable tracking methods. Embrace a digital platform that effortlessly captures data, conducts analyses, and monitors operational efficiency. Begin your journey towards modernization today and unlock the full potential of your operations.

ShopVue has established itself as a trusted manufacturing execution software (MES) solution for over thirty years, helping forward-thinking manufacturers optimize their production workflows. By integrating the principles of Industry 4.0 into your manufacturing processes, you can harness the power of ShopVue’s extensive toolset for a comprehensive view of your operations with real-time analytics, facilitating a complete transition to a paperless environment. This allows you to manage labor data directly from the shop floor, enabling you to make strategic decisions for production improvements based on solid data instead of approximations. The elimination of paper throughout your facility not only saves precious time but also enhances accuracy in every manufacturing aspect. ShopVue diligently tracks each step of the production process from start to finish, providing essential insights that keep your operations running efficiently. Additionally, with direct connections to your machinery controls, achieving 100% accurate performance metrics requires minimal effort, further improving overall productivity. By adopting ShopVue, your organization can advance towards a more dynamic and contemporary manufacturing framework, ensuring sustained growth and innovation in an evolving industry. Ultimately, this software solution represents a significant investment in the future of your manufacturing capabilities.

Accevo Smart Factory, previously known as ANT Solutions, is a comprehensive digital manufacturing platform built to help enterprises evolve from manual operations to fully connected, intelligent factories. It combines the power of Manufacturing Execution Systems (MES), Manufacturing Operations Management (MOM), OEE monitoring, APS, CMMS, and Energy Management Systems (EMS) into one unified interface. Designed for factories across FMCG, Pharma, Automotive, and Aerospace, Accevo enhances visibility, precision, and operational excellence. Its smart analytics, real-time machine monitoring, and cloud connectivity enable organizations to achieve faster response times, reduced waste, and 15% OEE growth on average. By enabling paperless manufacturing, predictive maintenance, and AI-driven decision support, Accevo drives both sustainability and profitability. The platform supports cloud, hybrid, or on-premise deployment, giving full flexibility and control over data and IT resources. Backed by German-grade engineering and 9+ years of manufacturing expertise, Accevo guarantees scalability with compliance to global standards. The modular design allows easy integration with ERP, SCADA, and IoT systems for continuous improvement and digital continuity. Leading global manufacturers like Fiat, Bahlsen, and Servier use Accevo to drive transformation across multi-site operations. With a focus on measurable results, Accevo’s Smart Factory delivers digital maturity, efficiency, and energy optimization — all within six weeks of implementation.

MyPlantFloor is a cutting-edge software platform designed to help manufacturers improve their production processes and boost the overall efficiency of their factory operations. Furthermore, it offers critical insights that facilitate more informed decision-making, ultimately leading to heightened productivity and operational effectiveness. This tool not only streamlines workflows but also empowers manufacturers to adapt to changing market demands.

Our data acquisition system for manufacturing provides a versatile and budget-friendly option that emphasizes ease of use, integrates smoothly with ERP platforms, and interfaces seamlessly with both modern and older machines, while also ensuring exceptional customer support. By connecting the shop floor to management in real-time, it guarantees that accurate and live production data is readily available throughout your facility. This system enables quick and proactive responses to alerts related to downtime, process parameters, cycle speeds, and other irregularities. Users can foresee potential production bottlenecks, promptly adapt to changes in production schedules, and effectively handle tool changes or delayed orders through our user-friendly drag-and-drop scheduling interface. Moreover, the tailored business intelligence reports and dashboards equip users to make informed decisions, improving production efficiency, streamlining processes, sustaining product quality, and strategically managing Capital Expenditure priorities. Furthermore, with these advanced features, manufacturers can not only meet industry requirements but also elevate their overall operational effectiveness and adapt to future challenges.

For more than thirty years, Plant iT, a modular process control system, has been successfully employed in production settings across the process industry, emphasizing automation, information management, and control technologies. This system offers an extensive array of features, such as the collection and analysis of operational data, advanced process control technologies, liquid handling systems, and batch processing capabilities, while also providing comprehensive tools for remote production management (MES) and seamless integration with ERP, LIMS, and maintenance systems, all of which can be monitored and managed in real-time through Plant iT. Each core Plant iT system comes with a centralized engineering environment that includes a unified database and an intuitive interface for parameter adjustments. Users can mix and match various modules with the base systems as required, ensuring flexible implementation and scalability that cater to unique industry demands and production techniques. Created by ProLeiT GmbH, Plant iT stands out as an object-oriented, PLC-driven process control system that incorporates MES features, thus presenting a solid solution for contemporary manufacturing challenges. The adaptability of Plant iT also guarantees that users can modify their systems in response to technological innovations and evolving operational requirements, making it a forward-thinking choice for future-ready production facilities.

FactoryTalk® Metrics is an all-encompassing tool designed for tracking efficiency, gathering data, and assessing the performance of manufacturing equipment. It allows businesses to gain critical insights into how their machinery is functioning, presenting avenues for production improvement, cost reduction, and quality enhancement. By generating accurate reports on real-time activities on the shop floor, this software empowers manufacturers to maximize the use of their resources and workforce. While it monitors Overall Equipment Effectiveness (OEE), FactoryTalk Metrics goes beyond simple data reporting, allowing for in-depth investigations to identify the underlying causes of downtime and inefficiencies, thereby driving significant improvements in operational effectiveness. Many manufacturers invest heavily in their machinery, yet they often struggle with issues such as a lack of visibility into performance indicators, unexpected downtime events, and losses due to subpar production quality. This obscurity can severely limit their capacity to effectively enhance OEE and meet their operational objectives. With the actionable insights provided by FactoryTalk Metrics, organizations can finally attain the clarity necessary to foster substantial performance advancements and optimize their manufacturing processes for success.

Our OEE Toolkit Software Suite is designed to assess machine performance in discrete, batch, and continuous production environments. This all-encompassing suite, featuring the OEE Toolkit alongside four optional modules, empowers users to evaluate losses and optimize production efficiency by leveraging data-driven insights focused on ongoing improvement efforts. Central to this toolkit is OEEblue (OEE Toolkit 7.0), a factory analyzer that provides critical information to all parties involved. It enables detailed analysis of events from each shift and accommodates both retrospective and real-time manual data entry. There are five key reasons why many manufacturers, plants, and production lines have embraced this solution. OEEblue meticulously captures production data through automatic, semi-automatic, or manual means, ensuring high reliability. Additionally, it offers real-time visual representations of manufacturing equipment, enhancing the decision-making processes within production settings. This functionality not only optimizes operations but also nurtures a culture dedicated to continuous improvement across diverse industries. Thus, businesses can expect not only increased efficiency but also a significant enhancement in overall productivity and performance metrics.

FSWorks™ offers a powerful graphical interface that showcases real-time production and quality data, facilitating valuable insights into factory operations. Complementing this, FS.Net™ integrates quality analysis, process performance insights, and compliance reporting, accessible both on-site and remotely. Our guiding principle is straightforward: we collaborate closely with our clients and consistently strive to exceed their expectations in achieving their objectives. As a vibrant and agile organization, each team member is empowered to make decisions that align with the Symbrium Way. Additionally, Factory Systems™ specializes in Statistical Process Control (SPC), robust factory workstation solutions, and comprehensive Enterprise Quality Data Management Systems, including Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems, and Operational Equipment Effectiveness (OEE) tools. Our offerings also extend to Process Monitoring systems, Human Machine Interfaces (HMI), Part ID and Tracking systems, and a range of custom software and hardware solutions tailored for manufacturing and product testing across the globe, ensuring we meet diverse operational needs effectively.

For over 35 years, Unisoft has positioned itself as a leader in the development of innovative shop floor automation software designed specifically to enhance New Product Introduction (NPI) processes. The firm focuses on providing automation solutions that cater to lean manufacturing across a variety of industries, such as electronics, medical devices, chemicals, aerospace, pharmaceuticals, food production, textiles, and many other manufacturing domains. Our software significantly speeds up the process of bringing your products into production while reducing effort and ensuring cost efficiency, thereby simplifying NPI like never before. The Unisoft OneFACTORY software suite functions as an all-encompassing solution for automating production environments in modern electronics and other manufacturing sectors. This suite is characterized by its strength and usability, as well as its modular design, enabling you to acquire only the modules that meet your immediate requirements. Additionally, Unisoft's software can import a multitude of data formats such as CAD, Gerber, XY rotation, and BOM, which is crucial for PCB electronic contract manufacturers dealing with diverse project data sources without experiencing any downtime. By choosing Unisoft, you can significantly improve your production efficiency and meet the evolving demands of the industry. Ultimately, our solutions not only help streamline operations but also empower businesses to adapt to future challenges with greater agility.

Raven enables manufacturers to achieve success by equipping frontline workers, engineers, and management teams with the tools necessary for data-informed enhancements in productivity. As a unique solution, Raven integrates machine data with insights from frontline workers to deliver a comprehensive timeline of production activities, providing context for all occurrences on the production line—effectively capturing the entirety of production time and losses in Overall Equipment Effectiveness (OEE). Through the implementation of Automated Downtime Labeling, Raven streamlines labor-intensive tasks, allowing employees to concentrate on maximizing output, pinpointing bottlenecks, and fostering continuous process improvements, ultimately leading to a more efficient manufacturing operation. This holistic approach not only optimizes productivity but also enhances collaboration across various teams within the organization.

To enhance the efficiency of your production floor, integrate manufacturing, MES, and supply chain software into a cohesive system. Discover how DELMIAworks, previously known as IQMS, can enhance transparency across your manufacturing processes and tackle the toughest production challenges. By minimizing downtime, you can boost manufacturing efficiency, product quality, profit margins, and overall operational excellence. Access to real-time data throughout the supply chain significantly enhances decision-making capabilities. A single system can accommodate all ERP, manufacturing, MES, and supply chain needs. Streamlining your operations through automation can drastically reduce both your investment and ongoing maintenance expenses. With our user-friendly solution, you can significantly increase your plant's output while reducing human errors and refining production planning efficiency. To further mitigate unplanned downtime and maximize throughput, it is essential to effectively manage, monitor, and track every facet of the production line. Additionally, OEE graphs and charts receive dynamic updates with real-time performance and quality metrics, ensuring you have the latest insights at your fingertips. By implementing this comprehensive approach, you can transform your manufacturing environment into one that is both agile and resilient.

LYNQ is transforming manufacturing execution system (MES) software for forward-thinking companies looking to adopt digital transformation and improve factory productivity. It facilitates effective resource scheduling with online planning and adaptable job lists, while also offering real-time data collection and monitoring for personnel, machines, and tasks. The platform boasts automatic data capture from equipment and various devices, enabling in-depth analysis of factory performance, including visualizing losses. It fosters a paperless environment on the production floor, equipped with alerts for downtime and tools that enhance teamwork. With a straightforward pricing model, it guarantees quick implementation in less than 12 weeks. LYNQ easily integrates with leading ERP systems, machinery, and shop floor applications, regardless of whether it is used in the cloud or on-site. Essentially, it functions as a holistic solution for efficient resource management, streamlining the operations of contemporary manufacturing. This innovative approach not only positions LYNQ as a trailblazer in refining manufacturing processes but also significantly boosts overall productivity, making it an indispensable tool for businesses aiming to thrive in a competitive landscape.

Provideam's OEE monitoring software is meticulously designed to cater to the requirements of manufacturing companies, facilitating the tracking and analysis of production machine and line efficiency. It integrates seamlessly with modern management methodologies such as Total Productive Maintenance (TPM), Six Sigma, and Lean Manufacturing principles. By pinpointing the fundamental causes behind productivity declines, Provideam empowers organizations to reduce these issues, boost output, and enhance profitability. Our goal is to offer a powerful Overall Equipment Effectiveness (OEE) monitoring solution that supports your ongoing operational demands. Whether you are overseeing just one machine or hundreds, Provideam’s system is highly flexible, allowing for a smooth transition from monitoring a single unit today to a full-scale plant implementation tomorrow. This adaptability ensures that as your operations expand, your monitoring capabilities can effortlessly evolve alongside them, providing comprehensive insights into your production efficiency. Additionally, the software's user-friendly interface makes it accessible for teams at all levels within the organization.

By merging machine learning with effortless deployment alongside our premium smart industrial manufacturing software, we significantly elevate your production processes to achieve peak efficiency. You can tap into actionable data analytics and sophisticated computational capabilities that provide effective production management solutions readily accessible from anywhere. Our cutting-edge Manufacturing Execution System (MES) delivers the clarity, agility, and insights essential for attaining exceptional returns on investment. As we step into the era of Industry 4.0 and the Internet of Things, a transformative wave of innovation is reshaping our manufacturing methodologies. Trunovate’s PlantSharp provides you with the critical resources needed to thrive in your sector, driving you toward unmatched levels of value. PlantSharp encourages transparency, flexibility, and responsiveness across the entire manufacturing landscape, facilitating resource optimization and workflow streamlining. Insights obtained from interconnected and intelligent machinery play a crucial role in minimizing costs and time, thereby boosting overall operational efficiency. In this dynamic environment, PlantSharp empowers you to not only adapt to changes but also to spearhead them, ensuring you remain at the forefront of your industry’s evolution. With these advancements, your organization becomes better equipped to navigate future challenges and seize new opportunities.

The Smart Factory represents a comprehensive solution for managing manufacturing operations, known as manufacturing operations management (MOM). It empowers manufacturers to enhance productivity and streamline their processes. As a cloud-based and customizable manufacturing platform, Smart Factory MOM features sophisticated advanced planning and scheduling (APS) tools alongside a manufacturing execution system (MES). By unifying scheduling, production, resource management, analytics, training, and quality control, it enables manufacturers to refine their operations effectively. Furthermore, Smart Factory MOM is compatible with over 100 drivers, supports 80 different brands or devices, and utilizes 100 communication protocols. This extensive compatibility facilitates automated data collection and ensures smooth integration with the principles of Industry 4.0. Ultimately, this solution not only enhances operational efficiency but also fosters innovation in manufacturing practices.

Our cutting-edge mobile cloud software empowers your team to resolve issues on the factory floor in real-time, resulting in reduced downtime, faster reactions to production challenges, and decreased maintenance costs. With a wide array of solutions available, our platform is strategically created to mitigate downtime, boost response efficiency, and lower overall maintenance expenditures. What sets it apart is its unique capability to tackle multiple challenges concurrently. Our specialized problem-solving engine redefines major hurdles into manageable tasks, achieved by aligning machinery, workforce, processes, and materials through L2L. This alignment allows you to attain outstanding performance levels. In contrast to many solutions that find it difficult to scale with your growth, L2L is a flexible SaaS platform that effortlessly automates and integrates into your manufacturing environment, enabling you to not only meet but exceed your operational goals and performance benchmarks. By leveraging our platform, manufacturers are equipped with a versatile tool that adapts to their evolving requirements and encourages a culture of ongoing improvement. Consequently, this leads to a more resilient and efficient production system overall.

Operator Systems provides a swift and flexible standardized solution tailored to tackle the specific challenges encountered by manufacturing companies. Our offerings, which encompass OEE, SPC, and Quality Control, are crafted for easy implementation and ongoing upkeep. By leveraging Industry 4.0 advancements like IIoT, predictive analytics, and cloud solutions, we improve the operational effectiveness and market competitiveness of our clients. Our prestigious clientele features some of the most recognized leaders and trailblazers in the industry, highlighting the effectiveness of our methodology. We proudly collaborate with several of the largest manufacturing organizations across the globe, including Continental, IKEA Industries, Amcor, and OSTP, achieving more than 130 successful implementations worldwide. The adoption of smart systems and tailored software in production management is increasingly becoming a hallmark of contemporary enterprises aiming to enhance efficiency, yielding substantial profits and satisfaction for both clients and contractors. Additionally, our unwavering dedication to innovation positions us as pioneers in the manufacturing solutions sector, as we continually adapt to fulfill the evolving requirements of our customers. This approach not only fosters strong partnerships but also drives industry-wide advancements.

io.Performance enhances the efficiency of gathering Overall Equipment Effectiveness (OEE) data across various production environments, encompassing batch operations, continuous manufacturing, and discrete production settings. It offers real-time insights into losses associated with availability, speed, and quality, enabling prompt analysis. Users can create customized reports to address even the most complex operational requirements. The web-based io.Performance platform ensures seamless access to role-specific functionalities throughout different departments and organizational tiers. It also produces standardized OEE reports that cater to both the entire organization and specific plants. Furthermore, production data is compiled and displayed to management in real-time, supporting informed decision-making and boosting operational efficiency. This holistic strategy not only aids organizations in optimizing their production capabilities but also fosters a culture of continuous improvement within their operations. By leveraging such tools, companies can adapt more quickly to changing market demands.

Laurel MES is an innovative cloud-based solution crafted by production engineers to optimize operations within manufacturing environments, ensuring that batch production is both reliable and precise. This all-encompassing system empowers users to drive, allocate, manage, and monitor every aspect of the manufacturing workflow from a unified dashboard. It encompasses every phase of the manufacturing process, starting from the initial production steps to the final packaging stages, and is adaptable for various Pharma and Chemical Product Manufacturing needs. By providing integrated solutions that enhance operational value and reduce the likelihood of errors, Laurel MES effectively caters to all production lines within the Pharma and Chemical industries. Furthermore, the platform is engineered to entirely replace outdated manual batch records with electronic versions that closely resemble conventional manufacturing records, thereby easing the shift to digital documentation. This cutting-edge methodology not only enhances operational efficiency but also supports improved adherence to industry regulations, ultimately leading to better product quality and safety. In doing so, Laurel MES sets a new standard for manufacturing excellence in the relevant sectors.

FourJaw: Manufacturing Analytics Software Designed to Unlock Productivity FourJaw is a manufacturing analytics platform built to give factory teams the real-time production visibility they need to improve productivity, maximise machine utilisation, and increase output capacity. Designed for manufacturers of all sizes and across all sectors, FourJaw turns shop-floor data into actionable insights that help businesses make confident, improvement-driven decisions every day. At its core, FourJaw connects directly to machines; CNCs, fabrication equipment, assembly machinery and more—using simple, non-invasive hardware. Once connected, the platform automatically captures key performance data such as utilisation, cycle times, stoppages, and reasons for downtime. This information is streamed in real time to the FourJaw web app, providing a clear, objective view of what’s happening on the factory floor without relying on manual reporting. Where FourJaw stands out is in its ability to translate data into action. The platform highlights hidden inefficiencies, identifies constraints, and pinpoints opportunities to improve throughput. Manufacturers typically report productivity gains between 10–20% within months of using FourJaw, often without needing to invest in additional machinery or labour. This makes the platform a cost-effective accelerator for businesses looking to increase capacity, reduce lead times, and deliver more for their customers. FourJaw is built for ease of use. Operators can log downtime reasons in seconds using tablets or their existing devices, enabling accurate root-cause analysis without adding administrative burden. Dashboards and reports are designed for everyone, from frontline teams to senior leaders, ensuring that insights are accessible, understandable, and aligned across the organisation. By turning complex performance data into intuitive visualisations, FourJaw empowers teams to take ownership of productivity and problem-solving.

Whether you're tackling specific operational hurdles or striving for flawless manufacturing across your facility, the Manufacturing Operations Platform ensures a rapid and effective onboarding experience. Each TotalControlPro system starts with our resource management module, enabling you to manage every aspect of your workforce, equipment, and production seamlessly. The full power of Resource Management is realized when combined with any of our six adaptable modules. Safeguard against material shortages with automated ordering and live stock notifications provided by our Inventory module. Instantly monitor stock levels and record incoming and outgoing shipments for an all-encompassing view throughout the manufacturing lifecycle. Utilize our enterprise-ready MES system to connect, analyze, adapt, and elevate your manufacturing operations. You can manage, receive, and execute orders that are carefully scheduled, monitored, and traced from start to finish, equipping you to make insightful, data-informed decisions. By adopting these innovative tools, you can notably boost operational efficiency and enhance your responsiveness to shifting market demands. Ultimately, this comprehensive approach allows manufacturers to stay ahead of the competition while optimizing resources effectively.